What key factors should be considered when selecting a dedicated cream emulsifier?
2026-01-22
What key factors should be considered when selecting a dedicated cream emulsifier?
When selecting a dedicated cream emulsifier, it is necessary to comprehensively consider production needs, product characteristics, and compliance requirements, and focus on the following key factors:
1. Working Volume: According to the batch size of production, select equipment with a matching working volume. For small-batch trial production (30-50L), equipment with a working volume of 50L-100L is suitable; for medium-batch mass production (100-200L), equipment with a working volume of 150L-300L is recommended. It should be noted that the working volume of the equipment is usually 70%-80% of the tank volume (for example, a 200L tank has a working volume of about 160L).
2. Emulsification Performance: Focus on the shear force and speed regulation range of the emulsifying head. For high-viscosity creams (such as anti-aging creams), it is necessary to select an emulsifying head with a shear gap of ≤ 0.05 mm and a maximum speed of ≥ 10000 rpm to ensure that oil and water droplets can be fully broken down; for low-viscosity creams (such as body lotions), an emulsifying head with a shear gap of 0.05-0.08 mm and a maximum speed of 8000-10000 rpm is sufficient.
3. Temperature and Vacuum Control Accuracy: The temperature control accuracy should be within ±1℃ to avoid the impact of temperature fluctuations on emulsion stability; the vacuum degree should be ≤ -0.09 MPa to effectively remove bubbles and prevent oxidation of ingredients.
4. Compliance with Standards: The equipment should meet GMP and FDA standards for cosmetic production, including the use of food-grade 316L stainless steel for material contact parts, mirror polishing of the inner tank, and easy cleaning and disinfection to ensure the safety and hygiene of the production process.
5. Operability and Maintenance: The control system should be intuitive and easy to operate, and operators can master basic operations after simple training; the equipment should be easy to disassemble and maintain, and wearing parts (such as sealing rings and emulsifying head stators/rotors) should be easy to replace.
6. Adaptability to Formula Switching: For enterprises that produce multiple types of products, it is necessary to select equipment that can quickly switch formulas, with short cleaning time (preferably ≤ 1 hour) and no cross-contamination between batches.
What key factors should be considered when selecting a dedicated cream emulsifier?
2026-01-22
What key factors should be considered when selecting a dedicated cream emulsifier?
When selecting a dedicated cream emulsifier, it is necessary to comprehensively consider production needs, product characteristics, and compliance requirements, and focus on the following key factors:
1. Working Volume: According to the batch size of production, select equipment with a matching working volume. For small-batch trial production (30-50L), equipment with a working volume of 50L-100L is suitable; for medium-batch mass production (100-200L), equipment with a working volume of 150L-300L is recommended. It should be noted that the working volume of the equipment is usually 70%-80% of the tank volume (for example, a 200L tank has a working volume of about 160L).
2. Emulsification Performance: Focus on the shear force and speed regulation range of the emulsifying head. For high-viscosity creams (such as anti-aging creams), it is necessary to select an emulsifying head with a shear gap of ≤ 0.05 mm and a maximum speed of ≥ 10000 rpm to ensure that oil and water droplets can be fully broken down; for low-viscosity creams (such as body lotions), an emulsifying head with a shear gap of 0.05-0.08 mm and a maximum speed of 8000-10000 rpm is sufficient.
3. Temperature and Vacuum Control Accuracy: The temperature control accuracy should be within ±1℃ to avoid the impact of temperature fluctuations on emulsion stability; the vacuum degree should be ≤ -0.09 MPa to effectively remove bubbles and prevent oxidation of ingredients.
4. Compliance with Standards: The equipment should meet GMP and FDA standards for cosmetic production, including the use of food-grade 316L stainless steel for material contact parts, mirror polishing of the inner tank, and easy cleaning and disinfection to ensure the safety and hygiene of the production process.
5. Operability and Maintenance: The control system should be intuitive and easy to operate, and operators can master basic operations after simple training; the equipment should be easy to disassemble and maintain, and wearing parts (such as sealing rings and emulsifying head stators/rotors) should be easy to replace.
6. Adaptability to Formula Switching: For enterprises that produce multiple types of products, it is necessary to select equipment that can quickly switch formulas, with short cleaning time (preferably ≤ 1 hour) and no cross-contamination between batches.