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Company news about How to maintain a vacuum shear emulsifier to ensure long-term performance?

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How to maintain a vacuum shear emulsifier to ensure long-term performance?

2026-01-12

How to maintain a vacuum shear emulsifier to ensure long-term performance?

Proper maintenance extends equipment lifespan and ensures consistent performance. Key maintenance practices include:
Routine cleaning: After each batch, clean the mixing chamber, rotor-stator assembly, and pipelines using CIP systems or manual cleaning (for small-scale units). Remove residual materials to prevent cross-contamination and component wear.
Rotor-stator inspection: Check for wear or deformation every 500 operating hours. Replace worn parts (e.g., stator rings, rotor blades) to maintain shear force consistency. The gap between rotor and stator should be recalibrated after replacement (0.05-0.3 mm based on product needs).
Vacuum system maintenance: Clean the vacuum pump filter monthly and replace the vacuum oil every 1,000 operating hours. Inspect seals and gaskets for leaks regularly— vacuum leaks reduce deaeration efficiency and may introduce contaminants.
Temperature control system: Flush the jacketed pipeline every 3 months to remove scale buildup, which affects temperature precision. Calibrate temperature sensors annually.
Lubrication: Lubricate moving parts (e.g., motor bearings, gearboxes) with food-grade or pharmaceutical-grade lubricants every 200 operating hours to reduce friction and wear.
Parameter calibration: Calibrate the control system (speed, temperature, vacuum degree) quarterly to ensure accurate parameter recording and operation.
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Company news about-How to maintain a vacuum shear emulsifier to ensure long-term performance?

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How to maintain a vacuum shear emulsifier to ensure long-term performance?

2026-01-12

How to maintain a vacuum shear emulsifier to ensure long-term performance?

Proper maintenance extends equipment lifespan and ensures consistent performance. Key maintenance practices include:
Routine cleaning: After each batch, clean the mixing chamber, rotor-stator assembly, and pipelines using CIP systems or manual cleaning (for small-scale units). Remove residual materials to prevent cross-contamination and component wear.
Rotor-stator inspection: Check for wear or deformation every 500 operating hours. Replace worn parts (e.g., stator rings, rotor blades) to maintain shear force consistency. The gap between rotor and stator should be recalibrated after replacement (0.05-0.3 mm based on product needs).
Vacuum system maintenance: Clean the vacuum pump filter monthly and replace the vacuum oil every 1,000 operating hours. Inspect seals and gaskets for leaks regularly— vacuum leaks reduce deaeration efficiency and may introduce contaminants.
Temperature control system: Flush the jacketed pipeline every 3 months to remove scale buildup, which affects temperature precision. Calibrate temperature sensors annually.
Lubrication: Lubricate moving parts (e.g., motor bearings, gearboxes) with food-grade or pharmaceutical-grade lubricants every 200 operating hours to reduce friction and wear.
Parameter calibration: Calibrate the control system (speed, temperature, vacuum degree) quarterly to ensure accurate parameter recording and operation.
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