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What are the key technical parameters of high-speed shear dispersion emulsifiers?

2026-01-14

What are the key technical parameters of high-speed shear dispersion emulsifiers?

Key technical parameters determine the equipment’s performance and applicability, with the following being most critical:

Rotational Speed: Typically ranges from 3,000 to 15,000 rpm; some industrial models can reach 20,000 rpm. Higher speeds generate stronger shear forces, suitable for breaking down hard particles or achieving fine emulsification (particle size ≤5 μm).
Shear Head Type: Common types include toothed, slotted, and emulsifying heads. Toothed heads are ideal for coarse dispersion and particle breakdown; slotted heads excel at fine emulsification and uniform mixing; emulsifying heads are designed for oil-water phase fusion in cosmetic and pharmaceutical products.
Motor Power: Ranges from 0.5 kW (laboratory-scale) to 150 kW (industrial-scale), corresponding to material processing volumes (1L-5,000L). Power selection depends on material viscosity, hardness, and desired processing efficiency.
Viscosity Adaptability: Most models handle materials with viscosity between 100-100,000 mPas. High-viscosity materials require higher motor power and optimized shear head designs to avoid overload.
Material of Contact Parts: Product-contacting components are usually made of 304 or 316L stainless steel. 316L stainless steel is preferred for corrosive materials, food, and pharmaceuticals due to its excellent corrosion resistance and hygiene performance.
Control Mode: Includes manual, frequency conversion (stepless speed regulation), and PLC automatic control. Frequency conversion control allows adjusting speed based on material characteristics, reducing energy consumption and avoiding material damage.

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Company news about-What are the key technical parameters of high-speed shear dispersion emulsifiers?

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What are the key technical parameters of high-speed shear dispersion emulsifiers?

2026-01-14

What are the key technical parameters of high-speed shear dispersion emulsifiers?

Key technical parameters determine the equipment’s performance and applicability, with the following being most critical:

Rotational Speed: Typically ranges from 3,000 to 15,000 rpm; some industrial models can reach 20,000 rpm. Higher speeds generate stronger shear forces, suitable for breaking down hard particles or achieving fine emulsification (particle size ≤5 μm).
Shear Head Type: Common types include toothed, slotted, and emulsifying heads. Toothed heads are ideal for coarse dispersion and particle breakdown; slotted heads excel at fine emulsification and uniform mixing; emulsifying heads are designed for oil-water phase fusion in cosmetic and pharmaceutical products.
Motor Power: Ranges from 0.5 kW (laboratory-scale) to 150 kW (industrial-scale), corresponding to material processing volumes (1L-5,000L). Power selection depends on material viscosity, hardness, and desired processing efficiency.
Viscosity Adaptability: Most models handle materials with viscosity between 100-100,000 mPas. High-viscosity materials require higher motor power and optimized shear head designs to avoid overload.
Material of Contact Parts: Product-contacting components are usually made of 304 or 316L stainless steel. 316L stainless steel is preferred for corrosive materials, food, and pharmaceuticals due to its excellent corrosion resistance and hygiene performance.
Control Mode: Includes manual, frequency conversion (stepless speed regulation), and PLC automatic control. Frequency conversion control allows adjusting speed based on material characteristics, reducing energy consumption and avoiding material damage.

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