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Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer

Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer

브랜드 이름: APVO
모델 번호: RHJ-A300
MOQ: 1세트
가격: USD$9800/set
포장에 대한 세부 사항: 표준 목재 케이스
지불 조건: 티/티
상세 정보
원래 장소:
양저우, 중국
인증:
CE
애플리케이션:
화장품, 의약품, 식품, 화학물질
재료:
스테인레스 스틸 304 / SUS316L
영상출고검사:
제공
균질화 속도:
0-3000rpm
기능:
혼합 및 에멀젼
용량:
100L 150L 200L 300L 500L 1000L
에메라이퍼 시스템:
Botton Homogenizer
주요 판매 포인트:
긴 서비스 수명
교반기 유형:
강제 교반기
특징:
내부 및 외부 순환 균질화
모터:
지멘스 모터
믹싱 속도:
0-60R/PM
믹서 유형:
교반기
보증:
1년
핵심 구성요소:
압력 용기, 펌프, 기어, 베어링, 엔진, 모터, PLC
전압:
220V/380V
인증:
CE ISO
강조하다:

stainless steel vacuum homogenizer

,

food grade emulsifier mixer

,

automated paste mixing machine

제품 설명
 

Core Functions & Technical Features

1. Food-Grade Material & Hygiene Design

All product-contacting components are fabricated from 316L food-grade stainless steel, with non-contact parts made of 304 stainless steel. The surfaces undergo electrolytic polishing treatment to achieve a surface roughness Ra ≤ 0.4 μm, preventing material adhesion, biofilm formation, and residual buildup—critical for food safety. The seamless chamber design, rounded corners, and detachable homogenizing head eliminate cleaning dead corners, supporting CIP (Clean-in-Place) and SIP (Sterilize-in-Place) operations. It fully complies with FDA, EU 10/2011, and GMP food production standards, ensuring no contamination to food materials.

2. Vacuum Homogenization & Emulsification System

The core homogenizing unit adopts a dual-stage rotor-stator structure, with a maximum rotational speed of 12,000 rpm and linear speed of 45 m/s. The adjustable rotor-stator gap (0.1-0.3 mm) generates intense shearing, cavitation, and turbulent forces, effectively breaking down solid particles and oil droplets into micro-dispersions (1-3 μm). This realizes complete fusion of immiscible phases (oil-water, solid-liquid) for pastes, eliminating graininess and ensuring a smooth, dense texture. The integrated high-efficiency vacuum system maintains a stable vacuum degree of -0.095 to -0.098 MPa, removing air bubbles during mixing to prevent oxidative degradation of food materials and avoid surface porosity in finished pastes.

3. Automated Control System

Equipped with a PLC touchscreen control system, the equipment enables full-process automation. Operators can set and adjust key parameters (homogenization speed/time, vacuum degree, mixing speed, temperature) via the touchscreen, with real-time data monitoring and digital display. The system stores up to 100 formulation parameter profiles, supporting one-click switching between different paste products. Batch data (processing time, temperature, vacuum level, speed) is automatically recorded and stored for at least 2 years, facilitating production traceability and regulatory audit compliance. The automated workflow reduces manual intervention, minimizing human error and ensuring consistent batch quality.

4. Multi-Mode Mixing System for High-Viscosity Pastes

Targeting high-viscosity food pastes (50,000-200,000 mPas), the equipment is equipped with a dual-agitation structure (anchor-type + paddle-type) driven by a variable-frequency motor. The anchor-type stirrer adheres closely to the chamber wall, scraping residual materials and enhancing heat transfer efficiency, suitable for mixing thick pastes. The paddle-type stirrer promotes vertical material flow, ensuring all materials pass through the homogenization zone repeatedly. Stirring speed is steplessly adjustable (50-500 rpm), synchronized with the homogenization process to adapt to viscosity changes during paste formation.

5. Precision Temperature Control System

The chamber features a jacketed design, supporting both circulating water cooling and electric heating. The temperature control range is 20-90℃ with a precision of ±1℃, regulated by a PID (Proportional-Integral-Derivative) control system. This prevents thermal denaturation of heat-sensitive food ingredients (e.g., proteins, natural extracts) and ensures stable paste matrix formation, maintaining the flavor, nutrition, and texture of food products.

6. Safety & Reliability Configuration

The equipment is equipped with multiple safety protection functions: motor overload protection, vacuum abnormal alarm, temperature deviation warning, pressure relief valve, and emergency stop button. The sealed chamber design prevents material splashing and operator exposure to high-temperature or high-viscosity materials. Food-grade silicone gaskets and double mechanical seals ensure airtightness, preventing material leakage and cross-contamination.

Capacity
Wall scraper mixer
Homogenizer
Water and oil pot
Disperser
50L
1.1kw, 0-65rpm
2.2kw, 0-3600rpm
45/30L
0.37/0.37kw, 1440rpm
100L
1.5kw, 0-65rpm
4kw, 0-3600rpm
90/60L
0.55/0.55kw, 1440rpm
200L
3kw, 0-65rpm
5.5kw, 0-3600rpm
180/120L
0.75/0.75kw, 1440rpm
300L
4kw, 0-65rpm
7.5kw, 0-3600rpm
270/180L
1.1/1.1kw, 1440rpm
500L
5.5kw, 0-65rpm
11kw, 0-3600rpm
450/300L
1.5/1.5kw, 1440rpm

 

Working Process

  1. Material Preparation: Preprocess raw materials (dissolve soluble ingredients, grind solid particles, preheat/cool materials to specified temperature) in accordance with food formulation requirements.
  2. Automatic Feeding: Transfer preprocessed materials into the chamber via closed food-grade pipelines in a preset sequence to minimize air entrapment and contamination.
  3. Vacuum Activation: Start the vacuum system to reach the target vacuum degree (-0.095 to -0.098 MPa), maintaining it throughout the production process.
  4. Homogenization & Mixing: Activate the homogenizer and mixers at preset speeds. The dual-agitation system circulates materials, ensuring uniform micro-emulsification and mixing for 20-40 minutes (adjustable based on paste viscosity).
  5. Temperature Regulation: The jacketed system maintains stable temperature during processing, adjusting heating or cooling as needed to preserve ingredient quality.
  6. Post-Processing: Maintain vacuum and gentle stirring for an additional 5-10 minutes to remove residual bubbles, ensuring a smooth, bubble-free paste.
  7. Automatic Discharging: Transfer the finished paste to downstream filling or packaging equipment via closed pipelines, completing the production cycle.
 
Technical Data
 
Model
LTRZ-50
LTRZ-100
LTRZ-200
LTRZ-350
Total Volume (L)
70
140
260
450
Feeding Volume kg/batch
30-50
60-100
90-200
170-350
High speed motor (kw)
3
4
4
5.5
Rotation Speed of high speed motor
3000-10000
Rotation Speed of frame type scraper motor
20-60
Oil tank volume (L)
30
60
100
350
Water tank volume (L)
45
85
160
300

 

After-Sales Support

We provide comprehensive after-sales support to ensure the smooth operation of your production:
  • Installation & Commissioning: Professional technicians will be sent to the site for equipment installation, commissioning, and calibration to ensure that the equipment meets the production requirements.
  • Operation Training: Provide systematic operation training for operators, including equipment operation, parameter setting, daily maintenance, and troubleshooting.
  • Warranty Service: Provide a 12-month warranty period for the equipment. During the warranty period, free replacement of defective parts and maintenance services are provided (excluding man-made damage).
  • Technical Consultation: Provide 24-hour technical consultation services to answer your questions about equipment operation and maintenance at any time.
  • Spare Parts Supply: Provide long-term and stable supply of spare parts to ensure the timely replacement of worn parts and avoid affecting production progress.
Whether you are engaged in cosmetics, daily chemicals, pharmaceutical, or other related industries, the Vacuum Mixer Emulsifying Homogenizer can meet your production needs for ointments, toothpaste, creams, lotions, and other products. It is your reliable partner for improving production efficiency, ensuring product quality, and realizing industrial upgrading.
 
Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer 0
Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer 1
Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer 2
Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer 3
Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer 4
Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer 5
Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer 6
Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer 7Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer 8
Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer 9
Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer 10Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer 11

Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer 12

Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer 13

Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer 14

Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer 15

 

 

 

Frequently Asked Questions:
 
Q1: I am not in China, how can I know your quality?
A: We have a factory with 20 years, we have much experience to help our customers business better.
 
Q2: How can we guarantee quality?
A: Always a pre-production sample before mass production. Always final Inspection before shipment.
 
Q3: What can you buy from us?
A: Vacuum Homogeneous Emulsifying Machine/Homogenizing Mixer/Reverse Osmosis Water Treatment Machine/Automatic and Semi Automatic Filling Machine/Perfume Machine
 
Q4: Why should you buy from us not from other suppliers?
A: APVO company aims to build high quality, high efficiency, high performance equipment, stick to Science-First,People-oriented principles.We have the first-class after-sale service team and gain the customer's recognition.