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Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer

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Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer

Nama merek:	APVO
Nomor Model:	RHJ-A300
MOQ:	1 Set
Harga:	USD$9800/set
Rincian kemasan:	Kasing kayu standar
Ketentuan Pembayaran:	T/T

Informasi Rinci

Deskripsi Produk

Informasi Rinci

Tempat asal:

Yangzhou, Cina

Sertifikasi:

Aplikasi:

Kosmetik, Farmasi, Makanan, Kimia

Bahan:

Stainless Steel 304 / SUS316L

Inspeksi Keluar Video:

Asalkan

Kecepatan homogenisasi:

0-3000RPM

Fungsi:

pencampuran dan emulsi

Kapasitas:

100L 150L 200L 300L 500L 1000L

Sistem emulaifier:

Homogenizer Botton

Poin Penjualan Utama:

Umur Panjang

Jenis pengaduk:

Pengaduk paksa

Fitur:

Homogenisasi sirkulasi internal dan eksternal

Motor:

Motor Siemens

Kecepatan pencampuran:

0-60R/PM

Tipe Pengaduk:

Agitator

Jaminan:

1 Tahun

Komponen inti:

Kapal tekanan, pompa, gigi, bantalan, mesin, motor, plc

Voltase:

220V/380V

Sertifikasi:

CE ISO

Menyoroti:

stainless steel vacuum homogenizer

food grade emulsifier mixer

automated paste mixing machine

Deskripsi Produk

Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer

Core Functions & Technical Features

1. Food-Grade Material & Hygiene Design

All product-contacting components are fabricated from 316L food-grade stainless steel, with non-contact parts made of 304 stainless steel. The surfaces undergo electrolytic polishing treatment to achieve a surface roughness Ra ≤ 0.4 μm, preventing material adhesion, biofilm formation, and residual buildup—critical for food safety. The seamless chamber design, rounded corners, and detachable homogenizing head eliminate cleaning dead corners, supporting CIP (Clean-in-Place) and SIP (Sterilize-in-Place) operations. It fully complies with FDA, EU 10/2011, and GMP food production standards, ensuring no contamination to food materials.

2. Vacuum Homogenization & Emulsification System

The core homogenizing unit adopts a dual-stage rotor-stator structure, with a maximum rotational speed of 12,000 rpm and linear speed of 45 m/s. The adjustable rotor-stator gap (0.1-0.3 mm) generates intense shearing, cavitation, and turbulent forces, effectively breaking down solid particles and oil droplets into micro-dispersions (1-3 μm). This realizes complete fusion of immiscible phases (oil-water, solid-liquid) for pastes, eliminating graininess and ensuring a smooth, dense texture. The integrated high-efficiency vacuum system maintains a stable vacuum degree of -0.095 to -0.098 MPa, removing air bubbles during mixing to prevent oxidative degradation of food materials and avoid surface porosity in finished pastes.

3. Automated Control System

Equipped with a PLC touchscreen control system, the equipment enables full-process automation. Operators can set and adjust key parameters (homogenization speed/time, vacuum degree, mixing speed, temperature) via the touchscreen, with real-time data monitoring and digital display. The system stores up to 100 formulation parameter profiles, supporting one-click switching between different paste products. Batch data (processing time, temperature, vacuum level, speed) is automatically recorded and stored for at least 2 years, facilitating production traceability and regulatory audit compliance. The automated workflow reduces manual intervention, minimizing human error and ensuring consistent batch quality.

4. Multi-Mode Mixing System for High-Viscosity Pastes

Targeting high-viscosity food pastes (50,000-200,000 mPas), the equipment is equipped with a dual-agitation structure (anchor-type + paddle-type) driven by a variable-frequency motor. The anchor-type stirrer adheres closely to the chamber wall, scraping residual materials and enhancing heat transfer efficiency, suitable for mixing thick pastes. The paddle-type stirrer promotes vertical material flow, ensuring all materials pass through the homogenization zone repeatedly. Stirring speed is steplessly adjustable (50-500 rpm), synchronized with the homogenization process to adapt to viscosity changes during paste formation.

5. Precision Temperature Control System

The chamber features a jacketed design, supporting both circulating water cooling and electric heating. The temperature control range is 20-90℃ with a precision of ±1℃, regulated by a PID (Proportional-Integral-Derivative) control system. This prevents thermal denaturation of heat-sensitive food ingredients (e.g., proteins, natural extracts) and ensures stable paste matrix formation, maintaining the flavor, nutrition, and texture of food products.

6. Safety & Reliability Configuration

The equipment is equipped with multiple safety protection functions: motor overload protection, vacuum abnormal alarm, temperature deviation warning, pressure relief valve, and emergency stop button. The sealed chamber design prevents material splashing and operator exposure to high-temperature or high-viscosity materials. Food-grade silicone gaskets and double mechanical seals ensure airtightness, preventing material leakage and cross-contamination.

Capacity	Wall scraper mixer	Homogenizer	Water and oil pot	Disperser
50L	1.1kw, 0-65rpm	2.2kw, 0-3600rpm	45/30L	0.37/0.37kw, 1440rpm
100L	1.5kw, 0-65rpm	4kw, 0-3600rpm	90/60L	0.55/0.55kw, 1440rpm
200L	3kw, 0-65rpm	5.5kw, 0-3600rpm	180/120L	0.75/0.75kw, 1440rpm
300L	4kw, 0-65rpm	7.5kw, 0-3600rpm	270/180L	1.1/1.1kw, 1440rpm
500L	5.5kw, 0-65rpm	11kw, 0-3600rpm	450/300L	1.5/1.5kw, 1440rpm

Working Process

Material Preparation: Preprocess raw materials (dissolve soluble ingredients, grind solid particles, preheat/cool materials to specified temperature) in accordance with food formulation requirements.
Automatic Feeding: Transfer preprocessed materials into the chamber via closed food-grade pipelines in a preset sequence to minimize air entrapment and contamination.
Vacuum Activation: Start the vacuum system to reach the target vacuum degree (-0.095 to -0.098 MPa), maintaining it throughout the production process.
Homogenization & Mixing: Activate the homogenizer and mixers at preset speeds. The dual-agitation system circulates materials, ensuring uniform micro-emulsification and mixing for 20-40 minutes (adjustable based on paste viscosity).
Temperature Regulation: The jacketed system maintains stable temperature during processing, adjusting heating or cooling as needed to preserve ingredient quality.
Post-Processing: Maintain vacuum and gentle stirring for an additional 5-10 minutes to remove residual bubbles, ensuring a smooth, bubble-free paste.
Automatic Discharging: Transfer the finished paste to downstream filling or packaging equipment via closed pipelines, completing the production cycle.

Technical Data

Model	LTRZ-50	LTRZ-100	LTRZ-200	LTRZ-350
Total Volume (L)	70	140	260	450
Feeding Volume kg/batch	30-50	60-100	90-200	170-350
High speed motor (kw)	3	4	4	5.5
Rotation Speed of high speed motor	3000-10000
Rotation Speed of frame type scraper motor	20-60
Oil tank volume (L)	30	60	100	350
Water tank volume (L)	45	85	160	300

After-Sales Support

We provide comprehensive after-sales support to ensure the smooth operation of your production:

Installation & Commissioning: Professional technicians will be sent to the site for equipment installation, commissioning, and calibration to ensure that the equipment meets the production requirements.
Operation Training: Provide systematic operation training for operators, including equipment operation, parameter setting, daily maintenance, and troubleshooting.
Warranty Service: Provide a 12-month warranty period for the equipment. During the warranty period, free replacement of defective parts and maintenance services are provided (excluding man-made damage).
Technical Consultation: Provide 24-hour technical consultation services to answer your questions about equipment operation and maintenance at any time.
Spare Parts Supply: Provide long-term and stable supply of spare parts to ensure the timely replacement of worn parts and avoid affecting production progress.

Whether you are engaged in cosmetics, daily chemicals, pharmaceutical, or other related industries, the Vacuum Mixer Emulsifying Homogenizer can meet your production needs for ointments, toothpaste, creams, lotions, and other products. It is your reliable partner for improving production efficiency, ensuring product quality, and realizing industrial upgrading.

Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer 12

Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer 13

Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer 14

Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer 15

Frequently Asked Questions:

Q1: I am not in China, how can I know your quality?

A: We have a factory with 20 years, we have much experience to help our customers business better.

Q2: How can we guarantee quality?

A: Always a pre-production sample before mass production. Always final Inspection before shipment.

Q3: What can you buy from us?

A: Vacuum Homogeneous Emulsifying Machine/Homogenizing Mixer/Reverse Osmosis Water Treatment Machine/Automatic and Semi Automatic Filling Machine/Perfume Machine

Q4: Why should you buy from us not from other suppliers?

A: APVO company aims to build high quality, high efficiency, high performance equipment, stick to Science-First,People-oriented principles.We have the first-class after-sale service team and gain the customer's recognition.

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Mesin Pelabelan

Automated Paste Mixing Machinery Equipment Stainless Steel Food Grade Standard Vacuum Homogenizer Emulsifier Mixer

stainless steel vacuum homogenizer

food grade emulsifier mixer

automated paste mixing machine

Core Functions & Technical Features

1. Food-Grade Material & Hygiene Design

2. Vacuum Homogenization & Emulsification System

3. Automated Control System

4. Multi-Mode Mixing System for High-Viscosity Pastes

5. Precision Temperature Control System

6. Safety & Reliability Configuration

Working Process

After-Sales Support