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vakum homogenize makinesi

Hydraulic Lifting Vacuum Mixing Tank High Shear Mixer Homogenizer Cosmetic Cream Emulsifying Mixer Machine

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Kozmetik Emülgatör Karıştırıcı

Paslanmaz çelik depolama tankları

Hydraulic Lifting Vacuum Mixing Tank High Shear Mixer Homogenizer Cosmetic Cream Emulsifying Mixer Machine

Marka Adı:	APVO
Model Numarası:	RHJ-A300
Adedi:	1 TAKIM
Fiyat:	USD$9800/set
Paketleme Ayrıntıları:	Standart ahşap kasa
Ödeme Şartları:	T/T

Ayrıntılı Bilgiler

Ürün Tanımı

Ayrıntılı Bilgiler

Menşe yeri:

Yangzhou, Çin

Sertifika:

Başvuru:

Kozmetik, Farmasötik, Gıda, Kimyasal

Malzeme:

Paslanmaz Çelik 304 / SUS316L

Video Çıkışı-Muayene:

Tedarik edilen

Homojenleştirici hız:

0-3000rpm

İşlev:

karıştırma ve emülsiyon

Kapasite:

100L 150L 200L 300L 500L 1000L

Emülatör sistemi:

Botton homojenerer

Önemli Satış Noktaları:

Uzun Hizmet Ömrü

Karıştırıcı tipi:

Zorla karıştırıcı

Özellik:

İç ve dış dolaşım homojenleştirmesi

Motor:

Siemens Motor

Karıştırma hızı:

0-60r/pm

Mikser Tipi:

Ajitatör

Garanti:

1 Yıl

Çekirdek bileşenler:

Basınçlı kap, pompa, dişli, yatak, motor, motor, plc

Gerilim:

220V/380V

Sertifika:

CE ISO

Ürün Tanımı

Hydraulic Lifting Vacuum Mixing Tank High Shear Mixer Homogenizer Cosmetic Cream Emulsifying Mixer Machine

Core Functions & Technical Advantages

Combined with the characteristics of cosmetic raw materials (high viscosity, sensitivity to temperature and oxygen, complex formulas) and actual production operation needs, the equipment has the following core functions and technical advantages, which comprehensively improve production efficiency and product quality:

1. Hydraulic Lifting System - Convenient Operation & Safe Maintenance

The equipment is equipped with an intelligent hydraulic lifting system, which can realize the stable lifting and lowering of the mixing tank or homogenizing head (adjustable lifting stroke 300-800 mm) through PLC control. The lifting speed can be steplessly adjusted (50-200 mm/min), and the positioning accuracy is ±2 mm, ensuring smooth and stable operation without jitter. This system greatly facilitates the feeding, discharging, and cleaning operations: during feeding, the tank body can be lowered to the optimal height to avoid material splashing; during discharging, the tank body can be tilted (optional tilting function, tilting angle 0-30°) to ensure complete discharge without residue; during maintenance and cleaning, the homogenizing head can be lifted to a suitable height, allowing operators to easily disassemble, clean, and maintain core components such as the stator-rotor and scraper. The hydraulic system is equipped with overload protection and pressure relief devices, which can automatically cut off the power supply when the load exceeds the rated value, avoiding equipment damage and ensuring operator safety.

2. High-Shear Homogenizing Emulsification - Fine Texture & Stable Quality

The core component of the equipment is a high-speed high-shear homogenizing head, which adopts a 4-stage stator-rotor structure with a shear gap of 0.03-0.1 mm. The rotor speed can be steplessly adjusted within the range of 3000-15000 rpm, generating a maximum shear rate of 100000 s⁻¹. Under high vacuum conditions (vacuum degree ≤ -0.095 MPa), the homogenizing head can quickly break down oil droplets and water droplets into micro-droplets (average particle size 0.1-3 μm), and disperse them evenly in each other to form a stable emulsion system. The fine particle size distribution (polydispersity index PDI ≤ 0.16) ensures that the cosmetic cream and lotion have a smooth, delicate texture and good skin penetration. At the same time, the high-shear force can promote the uniform dispersion of powder additives (such as titanium dioxide, zinc oxide) and functional ingredients (such as hyaluronic acid, plant extracts) in the emulsion, avoiding agglomeration and improving the utilization rate of raw materials.

3. Vacuum Mixing & Deaeration - Anti-Oxidation & Bubble-Free

The equipment is equipped with a high-performance rotary vane vacuum pump (or roots vacuum pump, optional) and a fully closed mixing tank, which can quickly extract the air in the tank, maintaining a high vacuum environment (vacuum degree ≤ -0.095 MPa) during the entire production process. This not only avoids the introduction of air bubbles during mixing and emulsification, preventing the product from turning white, rough, or deteriorating due to bubble residues, but also effectively isolates oxygen, preventing the oxidation of easily oxidized raw materials such as vegetable oils, essential oils, vitamins, and plant extracts. For cosmetic products containing active ingredients, the vacuum environment can extend the shelf life by 30-50% compared to normal pressure production. In addition, the vacuum system is equipped with a precision filter and a check valve, which can prevent material backflow and pump damage, ensuring the stable operation of the equipment.

4. Multi-Mode Mixing System - Uniform Integration of Complex Materials

The equipment adopts a three-dimensional multi-mode mixing system, consisting of a frame-type mixing paddle, a scraper paddle, and a bottom high-shear homogenizing head, realizing all-round and dead-angle-free mixing of materials. The frame-type mixing paddle (speed 10-100 rpm) is suitable for mixing high-viscosity materials (50-100000 mPa·s), ensuring the overall uniformity of the material system; the scraper paddle is closely attached to the inner wall of the mixing tank (adjustable tightness), continuously scraping off the materials adhered to the wall, avoiding local overheating or under-processing caused by material adhesion, and ensuring that all materials are involved in the mixing and emulsification process; the bottom homogenizing head cooperates with the upper mixing paddle to form a circulating mixing effect, further enhancing the uniformity of the emulsion. This multi-mode mixing system can adapt to the production requirements of complex cosmetic formulas, including water phase, oil phase, powder additives, and functional ingredients, realizing the uniform integration of various raw materials.

5. Precise Temperature Control - Protection of Active Ingredients

Cosmetic raw materials such as vitamins, plant extracts, and peptides are highly sensitive to temperature, and excessive temperature will cause the degradation and failure of active ingredients. The equipment is equipped with a jacketed mixing tank and an intelligent temperature control system, which can realize precise control of the material temperature within the range of 5-95℃, with a temperature fluctuation accuracy of ±0.5℃. The temperature control system supports two modes of heating and cooling: heating is realized through electric heating (power 2-45 kW) or steam heating (optional), with over-temperature protection function; cooling is realized through circulating cooling water, which can quickly cool the materials to the required temperature. During production, the temperature can be adjusted according to the formula requirements: for heat-sensitive ingredients, the temperature can be controlled at 30-40℃ to ensure their activity; for melting solid oils and waxes, the temperature can be raised to 60-80℃ to ensure complete melting. The precise temperature control effectively guarantees the efficacy and stability of cosmetic products.

6. Hygienic Design - Compliance with GMP & FDA Standards

The equipment adopts a fully closed structure and uses cosmetic-grade and food-grade materials that meet GMP and FDA standards. The mixing tank, stator-rotor, scraper, feeding port, discharge port, and all parts in contact with materials are made of 316L stainless steel, with a mirror-polished inner surface (surface roughness Ra ≤ 0.4 μm), which is corrosion-resistant, easy to clean, and avoids material adhesion and bacterial growth. The equipment is equipped with a CIP (Clean-In-Place) automatic cleaning system, which is equipped with 360-degree rotating cleaning nozzles inside the mixing tank, and can complete the cleaning of the tank body, pipelines, homogenizing head, and other components within 20-30 minutes without dead corners. The sealing parts are made of food-grade silicone rubber or PTFE materials, which are non-toxic, odorless, and compatible with various cosmetic raw materials, ensuring no cross-contamination between different batches and different types of products.

7. Intelligent Control System - Easy Operation & Stable Production

The equipment is equipped with a PLC touch screen control system, with a 10-inch color touch screen (optional 7-inch) and Chinese/English bilingual interface, which is easy to operate. The control system can realize real-time monitoring and precise control of hydraulic lifting, mixing speed, homogenizing speed, temperature, vacuum degree, working time, and other parameters. It supports parameter storage (up to 50 sets of formulas), and operators can directly call the stored parameters when producing the same product, avoiding manual adjustment errors and ensuring the consistency of batch production. The system is equipped with multiple protection functions, including overload protection, over-temperature protection, vacuum abnormal protection, emergency stop function, and hydraulic system pressure protection, which can automatically alarm and shut down when abnormal conditions occur, ensuring the safety of equipment and operators.

Capacity	Wall scraper mixer	Homogenizer	Water and oil pot	Disperser
50L	1.1kw, 0-65rpm	2.2kw, 0-3600rpm	45/30L	0.37/0.37kw, 1440rpm
100L	1.5kw, 0-65rpm	4kw, 0-3600rpm	90/60L	0.55/0.55kw, 1440rpm
200L	3kw, 0-65rpm	5.5kw, 0-3600rpm	180/120L	0.75/0.75kw, 1440rpm
300L	4kw, 0-65rpm	7.5kw, 0-3600rpm	270/180L	1.1/1.1kw, 1440rpm
500L	5.5kw, 0-65rpm	11kw, 0-3600rpm	450/300L	1.5/1.5kw, 1440rpm

Main Structure & Configuration

The equipment is composed of 7 core systems: hydraulic lifting system, mixing system, homogenizing emulsification system, temperature control system, vacuum system, control system, and frame. Each system is closely matched to ensure the stable operation of the equipment and the high quality of the products. The detailed configuration is as follows:

1. Hydraulic Lifting System

Hydraulic pump: High-pressure hydraulic pump, power 2.2-7.5 kW, working pressure 10-20 MPa, stable output.
Lifting mechanism: Hydraulic cylinder (1-2 sets), lifting stroke 300-800 mm, positioning accuracy ±2 mm, lifting speed 50-200 mm/min (stepless adjustment).
Tilting mechanism (optional): Hydraulic tilting device, tilting angle 0-30°, facilitating complete discharge.
Protection device: Overload protection, pressure relief valve, anti-fall device, ensuring safe operation.

2. Mixing System

Mixing tank: Volume 50L-5000L (optional according to production needs), 316L stainless steel material, mirror-polished inner wall, full jacket structure for temperature control, tank cover with feeding port and observation window.
Mixing paddle: Frame-type mixing paddle + scraper paddle, 316L stainless steel material, scraper paddle with adjustable tightness, closely attached to the tank wall.
Mixing motor: Frequency conversion motor, power 0.75-30 kW, speed stepless adjustment (10-100 rpm), with overload protection function.

3. Homogenizing Emulsification System

Homogenizing head: 4-stage stator-rotor structure, 316L stainless steel material, shear gap 0.03-0.1 mm, detachable for cleaning, easy to maintain.
Homogenizing motor: High-speed frequency conversion motor, power 2.2-75 kW, speed stepless adjustment (3000-15000 rpm), high torque, stable operation at high speed.
Homogenizing pipeline: 316L stainless steel pipeline, seamless connection, no dead corners, easy to clean and disinfect.

4. Temperature Control System

Jacket: Full jacket structure of the mixing tank, heat transfer oil or water as the heat transfer medium, good heat transfer effect.
Heating device: Electric heater (power 2-45 kW) or steam heater (optional), with over-temperature protection function, heating temperature up to 95℃.
Cooling device: Circulating cooling water system, connected to external cooling tower or chiller (optional), cooling rate 5-10℃/h.
Temperature sensor: PT100 platinum resistance sensor, temperature measurement range 0-100℃, accuracy ±0.5℃, real-time monitoring of material temperature.

5. Vacuum System

Vacuum pump: Rotary vane vacuum pump or roots vacuum pump (optional), pumping speed 10-100 m³/h, vacuum degree ≤ -0.095 MPa.
Vacuum gauge: Digital display vacuum gauge, accuracy ±0.001 MPa, real-time display of vacuum degree in the tank.
Vacuum pipeline: 316L stainless steel pipeline, equipped with precision filter (100 mesh) and check valve, preventing material backflow and pump damage.

6. Control System

Control panel: PLC touch screen control panel, 10-inch color screen, Chinese/English bilingual interface, easy to operate.
Control functions: Real-time control and display of hydraulic lifting, mixing speed, homogenizing speed, temperature, vacuum degree, working time; support parameter storage (50 sets of formulas), automatic and manual operation modes.
Protection functions: Overload protection, over-temperature protection, vacuum abnormal protection, hydraulic pressure protection, emergency stop function, automatic alarm and shutdown in case of abnormality.

7. Frame & Other Accessories

Frame: Carbon steel spraying frame, stable structure, corrosion-resistant, equipped with universal wheels and fixed feet, easy to move and fix.
Feeding port: Large-diameter feeding port (diameter 200-500 mm) with cover, equipped with 100-200 mesh filter screen, preventing impurities from entering the tank.
Discharge port: Bottom discharge port, equipped with ball valve or butterfly valve (316L stainless steel), easy to discharge, no material residue.
CIP cleaning system: Automatic cleaning nozzles (360-degree rotation) inside the tank, connected to external cleaning equipment, supporting online cleaning without dead corners.
Observation window: High-temperature and high-pressure resistant glass observation window on the tank cover, convenient for observing the material state during production.

Technical Data

Model	LTRZ-50	LTRZ-100	LTRZ-200	LTRZ-350
Total Volume (L)	70	140	260	450
Feeding Volume kg/batch	30-50	60-100	90-200	170-350
High speed motor (kw)	3	4	4	5.5
Rotation Speed of high speed motor	3000-10000
Rotation Speed of frame type scraper motor	20-60
Oil tank volume (L)	30	60	100	350
Water tank volume (L)	45	85	160	300

After-Sales Support

We provide comprehensive after-sales support to ensure the smooth operation of your production:

Installation & Commissioning: Professional technicians will be sent to the site for equipment installation, commissioning, and calibration to ensure that the equipment meets the production requirements.
Operation Training: Provide systematic operation training for operators, including equipment operation, parameter setting, daily maintenance, and troubleshooting.
Warranty Service: Provide a 12-month warranty period for the equipment. During the warranty period, free replacement of defective parts and maintenance services are provided (excluding man-made damage).
Technical Consultation: Provide 24-hour technical consultation services to answer your questions about equipment operation and maintenance at any time.
Spare Parts Supply: Provide long-term and stable supply of spare parts to ensure the timely replacement of worn parts and avoid affecting production progress.

Whether you are engaged in cosmetics, daily chemicals, pharmaceutical, or other related industries, the Vacuum Mixer Emulsifying Homogenizer can meet your production needs for ointments, toothpaste, creams, lotions, and other products. It is your reliable partner for improving production efficiency, ensuring product quality, and realizing industrial upgrading.

Hydraulic Lifting Vacuum Mixing Tank High Shear Mixer Homogenizer Cosmetic Cream Emulsifying Mixer Machine 12

Hydraulic Lifting Vacuum Mixing Tank High Shear Mixer Homogenizer Cosmetic Cream Emulsifying Mixer Machine 13

Hydraulic Lifting Vacuum Mixing Tank High Shear Mixer Homogenizer Cosmetic Cream Emulsifying Mixer Machine 14

Hydraulic Lifting Vacuum Mixing Tank High Shear Mixer Homogenizer Cosmetic Cream Emulsifying Mixer Machine 15

Frequently Asked Questions:

Q1: I am not in China, how can I know your quality?

A: We have a factory with 20 years, we have much experience to help our customers business better.

Q2: How can we guarantee quality?

A: Always a pre-production sample before mass production. Always final Inspection before shipment.

Q3: What can you buy from us?

A: Vacuum Homogeneous Emulsifying Machine/Homogenizing Mixer/Reverse Osmosis Water Treatment Machine/Automatic and Semi Automatic Filling Machine/Perfume Machine

Q4: Why should you buy from us not from other suppliers?

A: APVO company aims to build high quality, high efficiency, high performance equipment, stick to Science-First,People-oriented principles.We have the first-class after-sale service team and gain the customer's recognition.

Etiketler:

vakum homogenize makinesi

Sıvı Homojenizatör

Diş macunu yapma makinesi

Mayonez yapma makinesi

Kozmetik Emülgatör Karıştırıcı

Yüksek kesici karıştırıcı

Sıvı Deterjan Mikseri

Sıvı Karıştırma Makinesi

RO su arıtma makinesi

Paslanmaz çelik depolama tankları

Paketleme Mahcine

Dolum Makinası

Etiketleme makinesi

vakum homogenize makinesi

Sıvı Homojenizatör

Diş macunu yapma makinesi

Mayonez yapma makinesi

Kozmetik Emülgatör Karıştırıcı

Yüksek kesici karıştırıcı

Sıvı Deterjan Mikseri

Sıvı Karıştırma Makinesi

RO su arıtma makinesi

Paslanmaz çelik depolama tankları

Paketleme Mahcine

Dolum Makinası

Etiketleme makinesi

Ürün ayrıntıları

vakum homogenize makinesi

Sıvı Homojenizatör

Diş macunu yapma makinesi

Mayonez yapma makinesi

Kozmetik Emülgatör Karıştırıcı

Yüksek kesici karıştırıcı

Sıvı Deterjan Mikseri

Sıvı Karıştırma Makinesi

RO su arıtma makinesi

Paslanmaz çelik depolama tankları

Paketleme Mahcine

Dolum Makinası

Etiketleme makinesi

Hydraulic Lifting Vacuum Mixing Tank High Shear Mixer Homogenizer Cosmetic Cream Emulsifying Mixer Machine

1. Hydraulic Lifting System - Convenient Operation & Safe Maintenance

2. High-Shear Homogenizing Emulsification - Fine Texture & Stable Quality

3. Vacuum Mixing & Deaeration - Anti-Oxidation & Bubble-Free

4. Multi-Mode Mixing System - Uniform Integration of Complex Materials

5. Precise Temperature Control - Protection of Active Ingredients

6. Hygienic Design - Compliance with GMP & FDA Standards

7. Intelligent Control System - Easy Operation & Stable Production

Main Structure & Configuration

1. Hydraulic Lifting System

2. Mixing System

3. Homogenizing Emulsification System

4. Temperature Control System

5. Vacuum System

6. Control System

7. Frame & Other Accessories

After-Sales Support

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