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Company news about What are the core components of an automatic emulsifier, and what functions do they serve?

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What are the core components of an automatic emulsifier, and what functions do they serve?

2025-12-18

What are the core components of an automatic emulsifier, and what functions do they serve?

An automatic emulsifier typically consists of five core components, each playing a vital role in ensuring stable and efficient emulsification:
1) Rotor-Stator Working Head: As the core emulsification unit, it is composed of a precision-machined rotor and stator. The rotor rotates at high speed to drive material flow, while the narrow gap between the rotor and stator generates strong shear and centrifugal forces to break down large particles and immiscible phases. Common designs include slotted, mesh, and toothed structures, which can be selected based on material properties.
2) Automatic Control System: The "brain" of the equipment, usually composed of a PLC controller and a touch screen. It allows operators to preset process parameters (e.g., speed, mixing time, temperature), and the system automatically executes the process according to the program. It also has real-time monitoring and alarm functions—if parameters such as temperature or pressure exceed the set range, the system will issue an alarm and even stop operation to ensure process safety.
3) Drive System: Provides power for the rotor-stator working head, usually consisting of a high-performance variable-frequency motor and a transmission mechanism. The variable-frequency motor enables stepless speed regulation, which can be automatically adjusted according to the preset program or real-time material conditions to match different emulsification stages (e.g., low-speed mixing for initial material mixing, high-speed shearing for fine emulsification).
4) Material Handling System: Includes automatic feeding devices (e.g., peristaltic pumps, gear pumps), mixing tanks with temperature control functions, and discharge valves. The automatic feeding device ensures accurate and uniform addition of raw materials according to the formula ratio, while the temperature-controlled mixing tank maintains the material at the optimal emulsification temperature (critical for many temperature-sensitive materials, such as pharmaceuticals and cosmetics).
5) Safety Protection System: Covers overload protection, leak detection, and emergency stop devices. Overload protection prevents the motor from being damaged due to excessive load; leak detection avoids material leakage and environmental pollution; and the emergency stop button allows operators to quickly shut down the equipment in case of emergencies, ensuring personnel and equipment safety.
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Company news about-What are the core components of an automatic emulsifier, and what functions do they serve?

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What are the core components of an automatic emulsifier, and what functions do they serve?

2025-12-18

What are the core components of an automatic emulsifier, and what functions do they serve?

An automatic emulsifier typically consists of five core components, each playing a vital role in ensuring stable and efficient emulsification:
1) Rotor-Stator Working Head: As the core emulsification unit, it is composed of a precision-machined rotor and stator. The rotor rotates at high speed to drive material flow, while the narrow gap between the rotor and stator generates strong shear and centrifugal forces to break down large particles and immiscible phases. Common designs include slotted, mesh, and toothed structures, which can be selected based on material properties.
2) Automatic Control System: The "brain" of the equipment, usually composed of a PLC controller and a touch screen. It allows operators to preset process parameters (e.g., speed, mixing time, temperature), and the system automatically executes the process according to the program. It also has real-time monitoring and alarm functions—if parameters such as temperature or pressure exceed the set range, the system will issue an alarm and even stop operation to ensure process safety.
3) Drive System: Provides power for the rotor-stator working head, usually consisting of a high-performance variable-frequency motor and a transmission mechanism. The variable-frequency motor enables stepless speed regulation, which can be automatically adjusted according to the preset program or real-time material conditions to match different emulsification stages (e.g., low-speed mixing for initial material mixing, high-speed shearing for fine emulsification).
4) Material Handling System: Includes automatic feeding devices (e.g., peristaltic pumps, gear pumps), mixing tanks with temperature control functions, and discharge valves. The automatic feeding device ensures accurate and uniform addition of raw materials according to the formula ratio, while the temperature-controlled mixing tank maintains the material at the optimal emulsification temperature (critical for many temperature-sensitive materials, such as pharmaceuticals and cosmetics).
5) Safety Protection System: Covers overload protection, leak detection, and emergency stop devices. Overload protection prevents the motor from being damaged due to excessive load; leak detection avoids material leakage and environmental pollution; and the emergency stop button allows operators to quickly shut down the equipment in case of emergencies, ensuring personnel and equipment safety.
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