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What is a chemical emulsifier, and how does it work in chemical processes?

2026-01-16

What is a chemical emulsifier, and how does it work in chemical processes?

A chemical emulsifier is a specialized device that achieves phase fusion, particle refinement, and emulsion stabilization by generating intense shear, cavitation, and turbulent forces. Unlike emulsifiers for food or cosmetics, it is constructed to resist chemical corrosion, mechanical wear, and hazardous operating conditions.

Its core working mechanism adapts to the unique properties of chemical materials, involving three key stages:

Shearing: A high-speed rotating rotor (typically 3,000–20,000 rpm) draws materials into the narrow gap (0.1–0.5 mm) between the rotor and fixed stator. The significant velocity difference between the rotating rotor and stationary stator generates strong shear forces, breaking down large droplets, particles, or aggregates into micro-sized units (1–50 μm) to facilitate phase mixing.
Cavitation: Rapid pressure fluctuations in the shear gap create micro-bubbles in liquid materials. These bubbles implode instantly, releasing enormous localized energy to disrupt tight particle clusters and promote deep fusion between immiscible phases—critical for processing high-viscosity chemical mixtures like resins, greases, and adhesive formulations.
Dispersion: Turbulent flow generated by the shear head circulates materials continuously within the chamber, preventing re-agglomeration of dispersed particles and ensuring uniform distribution of phases. This stability is essential for maintaining consistent performance of chemical products (e.g., coating uniformity, adhesive bond strength, pesticide efficacy).

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What is a chemical emulsifier, and how does it work in chemical processes?

2026-01-16

What is a chemical emulsifier, and how does it work in chemical processes?

Its core working mechanism adapts to the unique properties of chemical materials, involving three key stages:

Shearing: A high-speed rotating rotor (typically 3,000–20,000 rpm) draws materials into the narrow gap (0.1–0.5 mm) between the rotor and fixed stator. The significant velocity difference between the rotating rotor and stationary stator generates strong shear forces, breaking down large droplets, particles, or aggregates into micro-sized units (1–50 μm) to facilitate phase mixing.
Cavitation: Rapid pressure fluctuations in the shear gap create micro-bubbles in liquid materials. These bubbles implode instantly, releasing enormous localized energy to disrupt tight particle clusters and promote deep fusion between immiscible phases—critical for processing high-viscosity chemical mixtures like resins, greases, and adhesive formulations.
Dispersion: Turbulent flow generated by the shear head circulates materials continuously within the chamber, preventing re-agglomeration of dispersed particles and ensuring uniform distribution of phases. This stability is essential for maintaining consistent performance of chemical products (e.g., coating uniformity, adhesive bond strength, pesticide efficacy).

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Vacuum Homogenizer Machine

Liquid Homogenizer

Toothpaste Making Machine

Mayonnaise Making Machine

Cosmetic Emulsifier Mixer

High Shear Mixer

Liquid Detergent Mixer

Liquid Blending Machine

RO Water Treatment Machine

Stainless Steel Storage Tanks

Packing Mahcine

Filling Machine

Labeling Machine

News Details

Company news about What is a chemical emulsifier, and how does it work in chemical processes?

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What is a chemical emulsifier, and how does it work in chemical processes?

What is a chemical emulsifier, and how does it work in chemical processes?

Company news about-What is a chemical emulsifier, and how does it work in chemical processes?

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Cases

What is a chemical emulsifier, and how does it work in chemical processes?

What is a chemical emulsifier, and how does it work in chemical processes?