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What are the common faults of bottom homogenizing emulsifiers and how to solve them?

2025-12-29
What are the common faults of bottom homogenizing emulsifiers and how to solve them?
Common faults and corresponding solutions are as follows:
Fault 1: Poor Emulsification Quality (Grainy Texture, Stratification).Reasons: Insufficient homogenizing speed or time; worn rotor/stator; uneven materialfeeding sequence.
Solutions: Increase homogenizing speed or extend emulsification time appropriately; replaceworn rotor/stator; adjust the feeding sequence to ensure uniform mixing of oil-water phases.Fault 2: Homogenizing Motor Overheating or Tripping.Reasons: Material viscosity is too high; homogenizing head is blocked; motor bearing iswom.
Solutions: Reduce material viscosity (e.g., increase temperature); shut down and clean thehomogenizing head to remove blockages; check and replace the motor bearing.
Fault 3: Vacuum Degree Cannot Reach the Set Value.Reasons: Leakage of the emulsification tank; dirty or blocked vacuum filter; insufficientvacuum pump oil.
Solutions: Check the tank seal (e.g., gasket) and replace the damaged seal; clean the vacuumfilter; add or replace vacuum pump oil.
Fault 4: Abnormal Noise During Equipment Operation.Reasons; Loose connection of homogenizing head or agitator; worn bearing; foreign objectsentering the tank.|Solutions: Tighten the connecting parts; replace the worn bearing; shut down and removeforeign objects in the tank.
 
 
 
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Company news about-What are the common faults of bottom homogenizing emulsifiers and how to solve them?

What are the common faults of bottom homogenizing emulsifiers and how to solve them?

2025-12-29
What are the common faults of bottom homogenizing emulsifiers and how to solve them?
Common faults and corresponding solutions are as follows:
Fault 1: Poor Emulsification Quality (Grainy Texture, Stratification).Reasons: Insufficient homogenizing speed or time; worn rotor/stator; uneven materialfeeding sequence.
Solutions: Increase homogenizing speed or extend emulsification time appropriately; replaceworn rotor/stator; adjust the feeding sequence to ensure uniform mixing of oil-water phases.Fault 2: Homogenizing Motor Overheating or Tripping.Reasons: Material viscosity is too high; homogenizing head is blocked; motor bearing iswom.
Solutions: Reduce material viscosity (e.g., increase temperature); shut down and clean thehomogenizing head to remove blockages; check and replace the motor bearing.
Fault 3: Vacuum Degree Cannot Reach the Set Value.Reasons: Leakage of the emulsification tank; dirty or blocked vacuum filter; insufficientvacuum pump oil.
Solutions: Check the tank seal (e.g., gasket) and replace the damaged seal; clean the vacuumfilter; add or replace vacuum pump oil.
Fault 4: Abnormal Noise During Equipment Operation.Reasons; Loose connection of homogenizing head or agitator; worn bearing; foreign objectsentering the tank.|Solutions: Tighten the connecting parts; replace the worn bearing; shut down and removeforeign objects in the tank.