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100l 200l 300l 500l High Shear Vacuum Emulsifying Homogenizer Mixer Cosmetics Production Equipment Hair Oil Making Machine

100l 200l 300l 500l High Shear Vacuum Emulsifying Homogenizer Mixer Cosmetics Production Equipment Hair Oil Making Machine

Brand Name: APVO
Model Number: RHJ-A300
MOQ: 1 set
Price: USD$9800/set
Packaging Details: Standard wooden case
Payment Terms: T/T
Detail Information
Place of Origin:
Yangzhou, China
Certification:
CE
Application:
Cosmetics, Pharmaceuticals, Food, Chemicals
Material:
Stainless Steel 304 / SUS316L
Video Outgoing-inspection:
Provided
Homogenizing Speed:
0-3000rpm
Function:
Mixing And Emulsion
Capacity:
100L 150L 200L 300L 500L 1000L
Emulaifier System:
Botton Homogenizer
Key Selling Points:
Long Service Life
Stirrer Type:
Forced Stirrer
Feature:
Internal And External Circulation Homogenization
Motor:
Siemens Motor
Mixing Speed:
0-60r/pm
Mixer Type:
Agitator
Warranty:
1 Year
Core Components:
Pressure Vessel, Pump, Gear, Bearing, Engine, Motor, PLC
Voltage:
220V/380V
Certification:
CE ISO
Highlight:

high shear vacuum homogenizer mixer

,

cosmetics production emulsifying machine

,

hair oil making homogenizer equipment

Product Description
100l 200l 300l 500l High Shear Vacuum Emulsifying Homogenizer Mixer Cosmetics Production Equipment Hair Oil Making Machine
 

Core Functions & Technical Features

1. High Shear Homogenization System

The core homogenizing unit adopts a dual-stage rotor-stator structure, with a maximum rotational speed of 12,000 rpm and linear speed of 45 m/s. The adjustable rotor-stator gap (0.1-0.3 mm) generates intense shearing, cavitation, and turbulent forces, effectively breaking down oil droplets, solid particles, and functional ingredients (e.g., argan oil, keratin, essential oils) into micro-dispersions (1-3 μm). This ensures complete fusion of oil-water phases in hair oils, eliminating graininess and achieving a smooth, non-greasy texture. A variable-frequency drive (VFD) motor enables stepless speed adjustment (1,000-12,000 rpm), allowing precise control of shear intensity to protect heat-sensitive and active ingredients from degradation.

2. Vacuum Deaeration System

An integrated high-efficiency vacuum pump maintains a stable vacuum degree of -0.095 to -0.098 MPa throughout the production process. This effectively removes air bubbles generated during mixing and homogenization, preventing oxidative degradation of oil-based ingredients (common in hair oils) and avoiding surface porosity or bubble formation in finished products. The fully sealed chamber, paired with double mechanical seals and food-grade gaskets, prevents air re-entry and material leakage, ensuring consistent vacuum performance during continuous operation.

3. Multi-Mode Stirring System

Equipped with a dual-agitation structure (anchor-type + paddle-type) to eliminate mixing dead corners and ensure uniform material circulation. The anchor-type agitator adheres closely to the inner wall of the tank, scraping residual materials and enhancing heat transfer efficiency—critical for melting solid oils and maintaining uniform temperature. The paddle-type agitator promotes vertical material flow, ensuring all materials pass through the homogenization zone repeatedly. Stirring speed is steplessly adjustable (50-500 rpm), synchronized with the homogenization process via the control system to adapt to different viscosities of hair oils and cosmetics.

4. Precision Temperature Control System

The tank features a jacketed design, supporting both electric heating and circulating water cooling. The temperature control range is 20-80℃ with a precision of ±1℃, regulated by a PID (Proportional-Integral-Derivative) control system. This prevents thermal denaturation of active ingredients (e.g., vitamins, plant extracts) and ensures stable formulation matrix formation—key to maintaining the efficacy and texture of hair oils and high-end cosmetics.

5. Material & Hygiene Design

All product-contacting parts are fabricated from 316L stainless steel, undergoing electrolytic polishing treatment to achieve a surface roughness Ra ≤ 0.4 μm. This design prevents material adhesion, reduces cross-contamination risks, and facilitates thorough cleaning. The equipment supports CIP (Clean-in-Place) operations, with dedicated high-pressure cleaning nozzles in the tank, homogenizer head, and pipelines, meeting cosmetic industry hygiene standards (GMP, FDA).

6. Automatic Control System

A touchscreen PLC control system enables full-process automation, including parameter setting (homogenization speed/time, vacuum degree, temperature, stirring speed), real-time monitoring, and data recording. The system stores up to 100 formulation parameter profiles, allowing one-click switching between hair oils, creams, lotions, and other products. Batch data (processing time, temperature, vacuum level, speed) is automatically recorded and stored for at least 1 year, facilitating production traceability and quality control.

Capacity
Wall scraper mixer
Homogenizer
Water and oil pot
Disperser
50L
1.1kw, 0-65rpm
2.2kw, 0-3600rpm
45/30L
0.37/0.37kw, 1440rpm
100L
1.5kw, 0-65rpm
4kw, 0-3600rpm
90/60L
0.55/0.55kw, 1440rpm
200L
3kw, 0-65rpm
5.5kw, 0-3600rpm
180/120L
0.75/0.75kw, 1440rpm
300L
4kw, 0-65rpm
7.5kw, 0-3600rpm
270/180L
1.1/1.1kw, 1440rpm
500L
5.5kw, 0-65rpm
11kw, 0-3600rpm
450/300L
1.5/1.5kw, 1440rpm

 

Working Process

  1. Material Preparation: Preprocess raw materials (melting solid oils, dissolving water-soluble excipients, filtering essential oils/active ingredients) and preheat to the specified temperature (35-50℃, depending on hair oil formulation).
  2. Automatic Feeding: Transfer preprocessed materials into the tank via closed pipelines in a preset sequence (oil phase first, then water phase/active ingredients) to avoid air entrapment.
  3. Vacuum Activation: Start the vacuum system to reach the target vacuum degree (-0.095 MPa), maintaining it throughout the production process.
  4. Homogenization & Stirring: Activate the homogenizer and stirrers at preset speeds. The dual-agitation system circulates materials, ensuring uniform micro-emulsification for 20-30 minutes (adjustable based on formulation).
  5. Temperature Regulation: The jacketed system maintains stable temperature during emulsification, then cools the hair oil/cosmetic to 25-30℃ while continuing gentle stirring.
  6. Post-Deaeration: Maintain vacuum for an additional 5-10 minutes to remove residual bubbles, ensuring a smooth, bubble-free finish.
  7. Automatic Discharging: Transfer the finished product to downstream filling equipment via closed pipelines, completing the production cycle.
 
Technical Data
 
Model
LTRZ-50
LTRZ-100
LTRZ-200
LTRZ-350
Total Volume (L)
70
140
260
450
Feeding Volume kg/batch
30-50
60-100
90-200
170-350
High speed motor (kw)
3
4
4
5.5
Rotation Speed of high speed motor
3000-10000
Rotation Speed of frame type scraper motor
20-60
Oil tank volume (L)
30
60
100
350
Water tank volume (L)
45
85
160
300

 

After-Sales Support

We provide comprehensive after-sales support to ensure the smooth operation of your production:
  • Installation & Commissioning: Professional technicians will be sent to the site for equipment installation, commissioning, and calibration to ensure that the equipment meets the production requirements.
  • Operation Training: Provide systematic operation training for operators, including equipment operation, parameter setting, daily maintenance, and troubleshooting.
  • Warranty Service: Provide a 12-month warranty period for the equipment. During the warranty period, free replacement of defective parts and maintenance services are provided (excluding man-made damage).
  • Technical Consultation: Provide 24-hour technical consultation services to answer your questions about equipment operation and maintenance at any time.
  • Spare Parts Supply: Provide long-term and stable supply of spare parts to ensure the timely replacement of worn parts and avoid affecting production progress.
Whether you are engaged in cosmetics, daily chemicals, pharmaceutical, or other related industries, the Vacuum Mixer Emulsifying Homogenizer can meet your production needs for ointments, toothpaste, creams, lotions, and other products. It is your reliable partner for improving production efficiency, ensuring product quality, and realizing industrial upgrading.
 
100l 200l 300l 500l High Shear Vacuum Emulsifying Homogenizer Mixer Cosmetics Production Equipment Hair Oil Making Machine 0
100l 200l 300l 500l High Shear Vacuum Emulsifying Homogenizer Mixer Cosmetics Production Equipment Hair Oil Making Machine 1
100l 200l 300l 500l High Shear Vacuum Emulsifying Homogenizer Mixer Cosmetics Production Equipment Hair Oil Making Machine 2
100l 200l 300l 500l High Shear Vacuum Emulsifying Homogenizer Mixer Cosmetics Production Equipment Hair Oil Making Machine 3
100l 200l 300l 500l High Shear Vacuum Emulsifying Homogenizer Mixer Cosmetics Production Equipment Hair Oil Making Machine 4
100l 200l 300l 500l High Shear Vacuum Emulsifying Homogenizer Mixer Cosmetics Production Equipment Hair Oil Making Machine 5
100l 200l 300l 500l High Shear Vacuum Emulsifying Homogenizer Mixer Cosmetics Production Equipment Hair Oil Making Machine 6
100l 200l 300l 500l High Shear Vacuum Emulsifying Homogenizer Mixer Cosmetics Production Equipment Hair Oil Making Machine 7100l 200l 300l 500l High Shear Vacuum Emulsifying Homogenizer Mixer Cosmetics Production Equipment Hair Oil Making Machine 8
100l 200l 300l 500l High Shear Vacuum Emulsifying Homogenizer Mixer Cosmetics Production Equipment Hair Oil Making Machine 9
100l 200l 300l 500l High Shear Vacuum Emulsifying Homogenizer Mixer Cosmetics Production Equipment Hair Oil Making Machine 10100l 200l 300l 500l High Shear Vacuum Emulsifying Homogenizer Mixer Cosmetics Production Equipment Hair Oil Making Machine 11

100l 200l 300l 500l High Shear Vacuum Emulsifying Homogenizer Mixer Cosmetics Production Equipment Hair Oil Making Machine 12

100l 200l 300l 500l High Shear Vacuum Emulsifying Homogenizer Mixer Cosmetics Production Equipment Hair Oil Making Machine 13

100l 200l 300l 500l High Shear Vacuum Emulsifying Homogenizer Mixer Cosmetics Production Equipment Hair Oil Making Machine 14

100l 200l 300l 500l High Shear Vacuum Emulsifying Homogenizer Mixer Cosmetics Production Equipment Hair Oil Making Machine 15

 

 

 

Frequently Asked Questions:
 
Q1: I am not in China, how can I know your quality?
A: We have a factory with 20 years, we have much experience to help our customers business better.
 
Q2: How can we guarantee quality?
A: Always a pre-production sample before mass production. Always final Inspection before shipment.
 
Q3: What can you buy from us?
A: Vacuum Homogeneous Emulsifying Machine/Homogenizing Mixer/Reverse Osmosis Water Treatment Machine/Automatic and Semi Automatic Filling Machine/Perfume Machine
 
Q4: Why should you buy from us not from other suppliers?
A: APVO company aims to build high quality, high efficiency, high performance equipment, stick to Science-First,People-oriented principles.We have the first-class after-sale service team and gain the customer's recognition.