High Shear Homogeneous Vacuum High Quality Cosmetic Equipment Liquid Emulsification Mixing Homogenizer

Core Product Features

1. High-Shear Homogenization System for Fine Emulsification

• High-shear performance: Variable frequency speed regulation (8,000-18,000 rpm) with motor power ranging from 5.5kW to 22kW, breaking oil droplets and active ingredient particles into 1-10μm micro-droplets. This eliminates graininess and ensures a smooth, silky texture of liquid cosmetic products.
• Efficient emulsification: The optimized stator-rotor structure enhances material circulation and shearing efficiency, shortening emulsification time by 40% compared to conventional mixers. It ensures stable oil-in-water (O/W) or water-in-oil (W/O) emulsions for liquid formulations.
• Uniform dispersion: Strong turbulent flow generated by high-speed rotation ensures even distribution of pigments, vitamins, hyaluronic acid, and other functional ingredients, avoiding agglomeration and ensuring consistent product efficacy.

2. Vacuum Homogeneous Design for Bubble-Free Products

• Vacuum performance: Achieves a vacuum degree of ≤ -0.095MPa, removing air bubbles and moisture from the mixing chamber during emulsification. It prevents oxidation of heat-sensitive ingredients (e.g., plant extracts, retinol) and eliminates surface bubbles in finished products.
• Homogeneous environment: The sealed vacuum chamber ensures that emulsification occurs in an oxygen-free environment, maintaining the activity of active ingredients and extending product shelf life.
• Stable operation: Double mechanical seals and pressure relief valves ensure airtightness during vacuum operation, avoiding air leakage and ensuring consistent emulsification quality.

3. Precision Temperature Control for Ingredient Protection

• Temperature range: 5°C-100°C with control precision of ±1°C, meeting the melting requirements of oil phases (60-80°C) and cooling needs of heat-sensitive ingredients (35-45°C) in liquid formulations.
• Uniform heat transfer: The jacketed design ensures even temperature distribution throughout the liquid material, avoiding local hotspots that may degrade active ingredients and cause batch-to-batch texture variations.
• Intelligent regulation: Automatically switches between heating and cooling modes based on real-time temperature data, maintaining the optimal emulsification temperature and ensuring consistent product quality.

4. High-Quality Hygienic Construction for Cosmetic Safety

• Contact materials: SUS316L stainless steel with mirror polishing (surface roughness Ra ≤ 0.8μm), featuring excellent corrosion resistance to cosmetic ingredients (e.g., fruit acids, alcohols) and preventing heavy metal precipitation.
• Sealing system: Food-grade fluoropolymer seals, resistant to high temperature and chemical corrosion, ensuring leak-proof operation and avoiding ingredient contamination.
• Easy-to-clean design: Smooth inner wall, detachable stator-rotor assembly, and CIP (Clean-in-Place) compatibility eliminate cleaning dead corners, reducing cross-contamination risks between different cosmetic formulations.

5. Intelligent Control for Operational Convenience

• Intelligent operation: Real-time monitoring and precise adjustment of homogenizing speed, temperature, vacuum degree, and mixing time. Supports storage of 100+ cosmetic formulations, enabling one-key recall for batch consistency.
• Data traceability: Automatically records production parameters (temperature, speed, time) for each batch, facilitating quality tracking and compliance with cosmetic production regulations.
• User-friendly design: Simple interface with clear operation prompts, suitable for operators with different skill levels. Equipped with emergency stop and safety interlock functions to ensure operational safety.