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会社ニュース What are the key points for operating a high-shear vacuum emulsifier?

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What are the key points for operating a high-shear vacuum emulsifier?

2026-01-27

What are the key points for operating a high-shear vacuum emulsifier?

Proper operation is crucial to ensuring the performance of the high-shear vacuum emulsifier and the quality of the finished product. The key operating points are as follows:
  1. Pre-Operation Preparation:
    1. Check the equipment for abnormalities: Inspect the homogenizing head, stirrer, vacuum system, and temperature control system to ensure that all components are intact and functioning normally.
    2. Clean the equipment: Ensure that the tank and components in contact with the material are clean and free of residue from previous production.
    3. Prepare materials: According to the formulation, prepare raw materials (e.g., water phase, oil phase) and pre-process them if necessary (e.g., melting waxes, dissolving powders).
  2. Material Feeding:
    1. Feed the continuous phase (e.g., water) into the tank first, then start the low-speed stirrer to avoid splashing.
    2. Add the dispersed phase (e.g., oil) slowly under stirring to ensure that it is evenly distributed in the continuous phase before homogenization.
    3. Avoid adding large amounts of powder or high-viscosity materials at one time, which may cause clumping or block the homogenizing head.
  3. Homogenization & Vacuum Operation:
    1. Start the vacuum system first to evacuate the air in the tank to the set vacuum level before starting the homogenizing head.
    2. Adjust the homogenizing speed gradually from low to high to avoid sudden high-speed rotation that may damage the motor or cause material splashing.
    3. Monitor the temperature during operation to ensure that it remains within the optimal emulsification temperature range.
  4. Post-Operation Handling:
    1. Stop the homogenizing head first, then release the vacuum and stop the stirrer.
    2. Discharge the finished product in a timely manner and clean the equipment immediately (using neutral cleaning agents and clean water) to avoid material solidification and residue.
    3. Record the operation parameters (e.g., homogenizing speed, temperature, time, vacuum level) for batch traceability.
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会社ニュース-What are the key points for operating a high-shear vacuum emulsifier?

What are the key points for operating a high-shear vacuum emulsifier?

2026-01-27

What are the key points for operating a high-shear vacuum emulsifier?

Proper operation is crucial to ensuring the performance of the high-shear vacuum emulsifier and the quality of the finished product. The key operating points are as follows:
  1. Pre-Operation Preparation:
    1. Check the equipment for abnormalities: Inspect the homogenizing head, stirrer, vacuum system, and temperature control system to ensure that all components are intact and functioning normally.
    2. Clean the equipment: Ensure that the tank and components in contact with the material are clean and free of residue from previous production.
    3. Prepare materials: According to the formulation, prepare raw materials (e.g., water phase, oil phase) and pre-process them if necessary (e.g., melting waxes, dissolving powders).
  2. Material Feeding:
    1. Feed the continuous phase (e.g., water) into the tank first, then start the low-speed stirrer to avoid splashing.
    2. Add the dispersed phase (e.g., oil) slowly under stirring to ensure that it is evenly distributed in the continuous phase before homogenization.
    3. Avoid adding large amounts of powder or high-viscosity materials at one time, which may cause clumping or block the homogenizing head.
  3. Homogenization & Vacuum Operation:
    1. Start the vacuum system first to evacuate the air in the tank to the set vacuum level before starting the homogenizing head.
    2. Adjust the homogenizing speed gradually from low to high to avoid sudden high-speed rotation that may damage the motor or cause material splashing.
    3. Monitor the temperature during operation to ensure that it remains within the optimal emulsification temperature range.
  4. Post-Operation Handling:
    1. Stop the homogenizing head first, then release the vacuum and stop the stirrer.
    2. Discharge the finished product in a timely manner and clean the equipment immediately (using neutral cleaning agents and clean water) to avoid material solidification and residue.
    3. Record the operation parameters (e.g., homogenizing speed, temperature, time, vacuum level) for batch traceability.