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Şirket Haberleri Hakkında What are the main components of a typical heating emulsifier, and what are their functions?

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What are the main components of a typical heating emulsifier, and what are their functions?

2025-12-16

What are the main components of a typical heating emulsifier, and what are their functions?

A2: A standard heating emulsifier consists of several key components, each with a specific function:
  • Emulsification Tank: The main container for material processing, usually made of stainless steel (304 or 316L) to ensure corrosion resistance and hygiene. It provides a closed environment for heating and emulsification.
  • Heating System: Common types include jacketed heating (using thermal oil or steam as the heat transfer medium) and electric heating (heating tubes installed in the tank). Its function is to accurately heat the material to the required temperature and maintain a stable temperature during the process.
  • High-Shear Homogenizer: The core component for emulsification, composed of a rotor and a stator. High-speed rotation of the rotor generates strong shearing force to break down large particles and promote uniform mixing of phases.
  • Agitation System: Including anchor stirrers, paddle stirrers, or frame stirrers. It is used for preliminary mixing of materials before emulsification and preventing local overheating or sedimentation during heating, ensuring overall uniformity of the material.
  • Temperature Control System: Equipped with temperature sensors and controllers (such as PLC), it monitors the material temperature in real time and adjusts the heating power to ensure the temperature meets the process requirements (control accuracy is usually ±1℃ to ±2℃).
  • Safety Protection Devices: Including over-temperature protection, over-pressure protection, and emergency stop buttons. They prevent equipment damage or safety accidents caused by abnormal temperature or pressure during operation.
afiş
Haber ayrıntıları
Evde > Haberler >

Şirket Haberleri Hakkında-What are the main components of a typical heating emulsifier, and what are their functions?

What are the main components of a typical heating emulsifier, and what are their functions?

2025-12-16

What are the main components of a typical heating emulsifier, and what are their functions?

A2: A standard heating emulsifier consists of several key components, each with a specific function:
  • Emulsification Tank: The main container for material processing, usually made of stainless steel (304 or 316L) to ensure corrosion resistance and hygiene. It provides a closed environment for heating and emulsification.
  • Heating System: Common types include jacketed heating (using thermal oil or steam as the heat transfer medium) and electric heating (heating tubes installed in the tank). Its function is to accurately heat the material to the required temperature and maintain a stable temperature during the process.
  • High-Shear Homogenizer: The core component for emulsification, composed of a rotor and a stator. High-speed rotation of the rotor generates strong shearing force to break down large particles and promote uniform mixing of phases.
  • Agitation System: Including anchor stirrers, paddle stirrers, or frame stirrers. It is used for preliminary mixing of materials before emulsification and preventing local overheating or sedimentation during heating, ensuring overall uniformity of the material.
  • Temperature Control System: Equipped with temperature sensors and controllers (such as PLC), it monitors the material temperature in real time and adjusts the heating power to ensure the temperature meets the process requirements (control accuracy is usually ±1℃ to ±2℃).
  • Safety Protection Devices: Including over-temperature protection, over-pressure protection, and emergency stop buttons. They prevent equipment damage or safety accidents caused by abnormal temperature or pressure during operation.