Gel Cream Lotion Ointment vacuum homogenizer Emulsifying Mixer Making machine

Product Adaptability: Targeted Design for Gel Cream/Lotion/Ointment

2.1 Adaptability to Lotion (Viscosity: 3000~15000 mPa·s)

• Homogenizing parameters: 8000~10000 rpm, shear gap 0.03~0.05 mm, homogenization time 15~25 minutes, ensuring that the particle size of oil droplets is stably controlled at 1~2 μm, and the product is smooth and non-grainy.
• Vacuum degassing: Maintain a vacuum level of -0.092~-0.095 MPa during emulsification to thoroughly eliminate micro-bubbles and improve product transparency and appearance.
• Mixing mode: Low-speed mixing (30~40 rpm) during pre-dissolving of surfactants and functional ingredients to avoid excessive foaming; medium-speed mixing during emulsification to ensure uniform dispersion of all components.
• Quality guarantee: Effectively prevent oil-water separation and sedimentation, ensuring that the lotion remains uniform and stable during long-term storage (no delamination after 12 months of normal storage).

2.2 Adaptability to Gel Cream (Viscosity: 15000~40000 mPa·s)

• Homogenizing parameters: 6000~9000 rpm, shear gap 0.04~0.06 mm, homogenization time 20~30 minutes, ensuring that gel particles and functional additives are evenly dispersed, and the product texture is fine and elastic.
• Temperature control: Equipped with a precision temperature control system (accuracy ±0.5℃), the emulsification temperature is stably controlled at 60~70℃, avoiding the decomposition of heat-sensitive ingredients (e.g., vitamins, peptides) and ensuring the efficacy of the product.
• Wall-scraping function: High-speed wall-scraping paddle (25~35 rpm) to prevent gel material from adhering to the tank wall, ensuring uniform gel formation and reducing material waste.
• Quality guarantee: The gel structure is stable, no syneresis or collapse, and functional ingredients are evenly distributed, ensuring consistent efficacy of each part of the product.

2.3 Adaptability to Ointment (Viscosity: 40000~80000 mPa·s)

• Homogenizing parameters: 4000~7000 rpm, shear gap 0.06~0.08 mm, homogenization time 25~35 minutes, enhancing the shear force of high-viscosity materials, breaking down large oil droplets and agglomerated particles, and ensuring uniform hardness of the ointment.
• Mixing system: High-torque frame-type mixing paddle (50~65 rpm) to drive the circulation of high-viscosity materials, avoiding local agglomeration of oil-soluble ingredients (e.g., petrolatum, beeswax).
• Cooling control: Slow cooling rate (3~5℃/h) after emulsification, combined with low-speed mixing, preventing the ointment from cracking or uneven hardness due to rapid temperature drop.
• Quality guarantee: The ointment has a uniform texture, no graininess, stable barrier performance, and no oil seepage or dry cracking during storage.