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What regular maintenance is required for high-shear vacuum emulsifiers?

2026-01-26

What regular maintenance is required for high-shear vacuum emulsifiers?

Regular maintenance is critical to ensure the longevity, performance, and safety of high-shear vacuum emulsifiers. Maintenance tasks can be divided into daily, weekly, monthly, and annual intervals:

Daily maintenance: a) Clean the mixing tank, rotor-stator workhead, and feeding ports thoroughly after each use (use CIP systems if available) to remove material residues. b) Check for leaks (vacuum leaks, material leaks) and tighten any loose connections. c) Check the oil level in the drive system and add oil if necessary. d) Wipe down the equipment surface to prevent dust accumulation.
Weekly maintenance: a) Inspect the rotor-stator workhead for wear (e.g., dull teeth, scratches) and clean it with a soft brush (avoid using abrasive cleaners). b) Check the vacuum pump oil level and quality (replace oil if it is discolored or contaminated). c) Inspect the temperature control system (jacket, hoses) for blockages or leaks. d) Test the emergency stop button and safety interlocks to ensure they are functioning properly.
Monthly maintenance: a) Calibrate the temperature sensor, vacuum gauge, and speed sensor. b) Inspect the seals (O-rings, gaskets) for wear and replace them if necessary (worn seals can cause vacuum leaks). c) Lubricate the bearings and other moving parts (use lubricants recommended by the equipment manufacturer). d) Check the motor and drive system for abnormal noise or vibration.
Annual maintenance: a) Disassemble the rotor-stator workhead and replace worn components (e.g., rotor, stator, blades). b) Overhaul the vacuum pump (replace filters, seals, and worn parts). c) Inspect the mixing tank for corrosion or damage (especially the inner surface) and repair if necessary. d) Perform a comprehensive performance test of the entire system to ensure it meets operational requirements.

Note: All maintenance tasks should be performed by trained personnel, and the equipment should be shut down and disconnected from power before maintenance begins. Follow the manufacturer’s maintenance guidelines for specific procedures and intervals.

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What regular maintenance is required for high-shear vacuum emulsifiers?

2026-01-26

What regular maintenance is required for high-shear vacuum emulsifiers?

Regular maintenance is critical to ensure the longevity, performance, and safety of high-shear vacuum emulsifiers. Maintenance tasks can be divided into daily, weekly, monthly, and annual intervals:

Daily maintenance: a) Clean the mixing tank, rotor-stator workhead, and feeding ports thoroughly after each use (use CIP systems if available) to remove material residues. b) Check for leaks (vacuum leaks, material leaks) and tighten any loose connections. c) Check the oil level in the drive system and add oil if necessary. d) Wipe down the equipment surface to prevent dust accumulation.
Weekly maintenance: a) Inspect the rotor-stator workhead for wear (e.g., dull teeth, scratches) and clean it with a soft brush (avoid using abrasive cleaners). b) Check the vacuum pump oil level and quality (replace oil if it is discolored or contaminated). c) Inspect the temperature control system (jacket, hoses) for blockages or leaks. d) Test the emergency stop button and safety interlocks to ensure they are functioning properly.
Monthly maintenance: a) Calibrate the temperature sensor, vacuum gauge, and speed sensor. b) Inspect the seals (O-rings, gaskets) for wear and replace them if necessary (worn seals can cause vacuum leaks). c) Lubricate the bearings and other moving parts (use lubricants recommended by the equipment manufacturer). d) Check the motor and drive system for abnormal noise or vibration.
Annual maintenance: a) Disassemble the rotor-stator workhead and replace worn components (e.g., rotor, stator, blades). b) Overhaul the vacuum pump (replace filters, seals, and worn parts). c) Inspect the mixing tank for corrosion or damage (especially the inner surface) and repair if necessary. d) Perform a comprehensive performance test of the entire system to ensure it meets operational requirements.

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Company news about What regular maintenance is required for high-shear vacuum emulsifiers?

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What regular maintenance is required for high-shear vacuum emulsifiers?

What regular maintenance is required for high-shear vacuum emulsifiers?

Company news about-What regular maintenance is required for high-shear vacuum emulsifiers?

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Cases

What regular maintenance is required for high-shear vacuum emulsifiers?

What regular maintenance is required for high-shear vacuum emulsifiers?