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Company news about What are common operational issues and troubleshooting methods?

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What are common operational issues and troubleshooting methods?

2026-01-15

What are common operational issues and troubleshooting methods?

 
Typical issues in chemical emulsification and solutions include:
 
  • Insufficient Emulsification/Dispersion: Caused by worn rotor blades, low speed, or incompatible shear head type. Solution: Replace worn parts, increase speed (within limits), or switch to a toothed shear head for particle breakdown.
  • Equipment Corrosion: Caused by incompatible material selection or residual corrosive materials. Solution: Replace contact parts with corrosion-resistant alloys (Hastelloy, titanium) and optimize cleaning procedures.
  • Motor Overheating: Caused by overload, poor ventilation, or friction from misaligned rotor-stator. Solution: Reduce load, clean cooling vents, realign rotor-stator, or replace worn bearings.
  • Material Leakage: Caused by degraded seals or excessive pressure. Solution: Replace seals with chemical-resistant materials (PTFE, Viton) and release excess pressure during operation.
  • Flammable Fume Accumulation: Caused by inadequate ventilation or vacuum system leaks. Solution: Improve ventilation, repair vacuum leaks, and stop operation if fume levels exceed safety limits.
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Company news about-What are common operational issues and troubleshooting methods?

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What are common operational issues and troubleshooting methods?

2026-01-15

What are common operational issues and troubleshooting methods?

 
Typical issues in chemical emulsification and solutions include:
 
  • Insufficient Emulsification/Dispersion: Caused by worn rotor blades, low speed, or incompatible shear head type. Solution: Replace worn parts, increase speed (within limits), or switch to a toothed shear head for particle breakdown.
  • Equipment Corrosion: Caused by incompatible material selection or residual corrosive materials. Solution: Replace contact parts with corrosion-resistant alloys (Hastelloy, titanium) and optimize cleaning procedures.
  • Motor Overheating: Caused by overload, poor ventilation, or friction from misaligned rotor-stator. Solution: Reduce load, clean cooling vents, realign rotor-stator, or replace worn bearings.
  • Material Leakage: Caused by degraded seals or excessive pressure. Solution: Replace seals with chemical-resistant materials (PTFE, Viton) and release excess pressure during operation.
  • Flammable Fume Accumulation: Caused by inadequate ventilation or vacuum system leaks. Solution: Improve ventilation, repair vacuum leaks, and stop operation if fume levels exceed safety limits.
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