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কোম্পানির খবর What are the key components of a high-speed dispersion emulsifier, and how do they work together?

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What are the key components of a high-speed dispersion emulsifier, and how do they work together?

2025-11-27

What are the key components of a high-speed dispersion emulsifier, and how do they work together?

An HSDE system relies on four integrated components to deliver consistent performance:
  • Rotor-Stator Assembly: The emulsification core—consists of a rotating rotor (with sharp teeth) and a fixed stator (with precision slots). As the rotor spins at high speed, it draws materials into the gap between rotor and stator, where shear forces, turbulence, and cavitation break liquids into tiny droplets (often <5 microns).
  • Dispersion Blade: Mounted alongside or integrated with the rotor-stator, this blade (e.g., sawtooth, propeller) breaks down solid particles (e.g., powders, pigments) into the liquid matrix. It ensures solids are fully wetted and dispersed to prevent agglomeration.
  • Drive System: Powers both the rotor-stator and dispersion blade, typically using a variable-frequency drive (VFD) to adjust speed. This flexibility allows operators to tailor shear intensity to the formulation (e.g., lower speeds for fragile powders, higher speeds for thick emulsions).
  • Mixing Vessel: Holds the formulation, often with features like baffles (to reduce swirling) or jacketed walls (for temperature control). Vessels are sized to match batch volumes (from 5L lab models to 10,000L industrial units) and made of stainless steel (304 or 316L) for durability and hygiene.
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কোম্পানির খবর-What are the key components of a high-speed dispersion emulsifier, and how do they work together?

What are the key components of a high-speed dispersion emulsifier, and how do they work together?

2025-11-27

What are the key components of a high-speed dispersion emulsifier, and how do they work together?

An HSDE system relies on four integrated components to deliver consistent performance:
  • Rotor-Stator Assembly: The emulsification core—consists of a rotating rotor (with sharp teeth) and a fixed stator (with precision slots). As the rotor spins at high speed, it draws materials into the gap between rotor and stator, where shear forces, turbulence, and cavitation break liquids into tiny droplets (often <5 microns).
  • Dispersion Blade: Mounted alongside or integrated with the rotor-stator, this blade (e.g., sawtooth, propeller) breaks down solid particles (e.g., powders, pigments) into the liquid matrix. It ensures solids are fully wetted and dispersed to prevent agglomeration.
  • Drive System: Powers both the rotor-stator and dispersion blade, typically using a variable-frequency drive (VFD) to adjust speed. This flexibility allows operators to tailor shear intensity to the formulation (e.g., lower speeds for fragile powders, higher speeds for thick emulsions).
  • Mixing Vessel: Holds the formulation, often with features like baffles (to reduce swirling) or jacketed walls (for temperature control). Vessels are sized to match batch volumes (from 5L lab models to 10,000L industrial units) and made of stainless steel (304 or 316L) for durability and hygiene.