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Tin tức công ty về How to operate a shear dispersion emulsifier correctly to ensure production safety and product quality?

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How to operate a shear dispersion emulsifier correctly to ensure production safety and product quality?

2025-12-05

How to operate a shear dispersion emulsifier correctly to ensure production safety and product quality?

Correct operation is crucial for ensuring the safe and efficient operation of the equipment and the stability of product quality. The following are key operation steps and precautions:

Pre-operation preparation:

Inspect the equipment: Check whether the shear head is intact (no blade damage or looseness), whether the electrical system and pipelines are normal, and whether the safety protection devices (such as emergency stop buttons) are functional.

Clean the equipment: For food, pharmaceutical, and daily chemical industries, thoroughly clean the material contact parts (such as the mixing tank and shear head) to avoid cross-contamination between batches.

Prepare materials: Preheat or cool the materials to the required temperature (if necessary) and ensure that solid materials are crushed into small particles to prevent blockage of the shear head.

During operation:

Start the equipment in sequence: First, turn on the power and the mixing tank stirring system (if equipped), then slowly add materials into the tank. After the materials reach the specified liquid level, start the shear head at a low speed, and gradually increase to the set speed to avoid sudden high-speed operation that causes material splashing or equipment overload.

Monitor parameters in real time: Keep an eye on the equipment’s operating speed, temperature, and pressure. If abnormal phenomena occur (such as abnormal noise, excessive temperature rise, or material leakage), stop the equipment immediately for inspection.

Control the processing time: Determine the appropriate emulsification time based on the material characteristics and product requirements. Excessive processing time may lead to material overheating or excessive shearing, while insufficient time may result in uneven emulsification.

Post-operation treatment:

Stop the equipment in reverse order: First, turn off the shear head, then stop the stirring system, and finally turn off the power.

Clean the equipment promptly: Disassemble the shear head and other detachable parts, clean them with a suitable solvent (e.g., warm water for food-grade materials, neutral cleaning agents for chemical materials), and dry them to prevent material residue from corroding the equipment.

Record operation data: Document the production batch, material ratio, operating parameters (speed, temperature, time), and product quality test results for traceability and parameter optimization in subsequent production.

chi tiết tin tức

Nhà > Tin tức >

Tin tức công ty về-How to operate a shear dispersion emulsifier correctly to ensure production safety and product quality?

Các sự kiện

Tin tức

Các vụ án

How to operate a shear dispersion emulsifier correctly to ensure production safety and product quality?

2025-12-05

How to operate a shear dispersion emulsifier correctly to ensure production safety and product quality?

Correct operation is crucial for ensuring the safe and efficient operation of the equipment and the stability of product quality. The following are key operation steps and precautions:

Pre-operation preparation:

Inspect the equipment: Check whether the shear head is intact (no blade damage or looseness), whether the electrical system and pipelines are normal, and whether the safety protection devices (such as emergency stop buttons) are functional.

Clean the equipment: For food, pharmaceutical, and daily chemical industries, thoroughly clean the material contact parts (such as the mixing tank and shear head) to avoid cross-contamination between batches.

Prepare materials: Preheat or cool the materials to the required temperature (if necessary) and ensure that solid materials are crushed into small particles to prevent blockage of the shear head.

During operation:

Start the equipment in sequence: First, turn on the power and the mixing tank stirring system (if equipped), then slowly add materials into the tank. After the materials reach the specified liquid level, start the shear head at a low speed, and gradually increase to the set speed to avoid sudden high-speed operation that causes material splashing or equipment overload.

Monitor parameters in real time: Keep an eye on the equipment’s operating speed, temperature, and pressure. If abnormal phenomena occur (such as abnormal noise, excessive temperature rise, or material leakage), stop the equipment immediately for inspection.

Control the processing time: Determine the appropriate emulsification time based on the material characteristics and product requirements. Excessive processing time may lead to material overheating or excessive shearing, while insufficient time may result in uneven emulsification.

Post-operation treatment:

Stop the equipment in reverse order: First, turn off the shear head, then stop the stirring system, and finally turn off the power.

Clean the equipment promptly: Disassemble the shear head and other detachable parts, clean them with a suitable solvent (e.g., warm water for food-grade materials, neutral cleaning agents for chemical materials), and dry them to prevent material residue from corroding the equipment.

Record operation data: Document the production batch, material ratio, operating parameters (speed, temperature, time), and product quality test results for traceability and parameter optimization in subsequent production.

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Máy trộn nhũ hóa mỹ phẩm

Máy trộn cắt cao

Máy trộn chất tẩy rửa lỏng

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Máy xử lý nước RO

Các bể lưu trữ thép không gỉ

Bao bì Mahcine

máy chiết rót

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chi tiết tin tức

Tin tức công ty về How to operate a shear dispersion emulsifier correctly to ensure production safety and product quality?

Tin tức

Các vụ án

How to operate a shear dispersion emulsifier correctly to ensure production safety and product quality?

Tin tức công ty về-How to operate a shear dispersion emulsifier correctly to ensure production safety and product quality?

Tin tức

Các vụ án

How to operate a shear dispersion emulsifier correctly to ensure production safety and product quality?