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Noticias de la compañía What are the common challenges in using shear homogenizing emulsifiers, and how to address them?

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What are the common challenges in using shear homogenizing emulsifiers, and how to address them?

2025-12-11
What are the common challenges in using shearhomogenizing emulsifiers, and how to address them?
While shear homogenizing emulsifiers offer numerous benefits, manufacturersmay encounter certain challenges during operation, Here are the most commonissues and their solutions:
Inconsistent emulsion quality: This may be caused by incorrect operationalparameters, worn components, or improper ingredient feeding. Solution: Re-optimize parameters through pilot tests, replace worn parts, and standardizethe ingredient feeding sequence.
Excessive energy consumption: This can result from using a model withinsufficient power for the product viscosity or operating at higher speeds thannecessary. Solution: Select a properly sized equipment model and adjustparameters to the minimum required for optimal emulsification.Cross-contamination: This is often due to inadequate cleaning or impropermaintenance. Solution: lmplement a strict cleaning schedule, use Clp systems,and ensure thorough sterilization of detachable components.
Equipment overheating: Overheating may occur when processing high-viscosityproducts or operating the equipment for extended periods. Solution: Reduceprocessing time for high-viscosity products, ensure proper ventilation, andcheck for blockages in the cooling system (if equipped).
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Noticias de la compañía-What are the common challenges in using shear homogenizing emulsifiers, and how to address them?

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What are the common challenges in using shear homogenizing emulsifiers, and how to address them?

2025-12-11
What are the common challenges in using shearhomogenizing emulsifiers, and how to address them?
While shear homogenizing emulsifiers offer numerous benefits, manufacturersmay encounter certain challenges during operation, Here are the most commonissues and their solutions:
Inconsistent emulsion quality: This may be caused by incorrect operationalparameters, worn components, or improper ingredient feeding. Solution: Re-optimize parameters through pilot tests, replace worn parts, and standardizethe ingredient feeding sequence.
Excessive energy consumption: This can result from using a model withinsufficient power for the product viscosity or operating at higher speeds thannecessary. Solution: Select a properly sized equipment model and adjustparameters to the minimum required for optimal emulsification.Cross-contamination: This is often due to inadequate cleaning or impropermaintenance. Solution: lmplement a strict cleaning schedule, use Clp systems,and ensure thorough sterilization of detachable components.
Equipment overheating: Overheating may occur when processing high-viscosityproducts or operating the equipment for extended periods. Solution: Reduceprocessing time for high-viscosity products, ensure proper ventilation, andcheck for blockages in the cooling system (if equipped).
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