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Cosmetic Toothpaste Lotion Cream Production Line Equipment Vacuum Mixer Emulsifying Homogenizer Making Machine

Cosmetic Toothpaste Lotion Cream Production Line Equipment Vacuum Mixer Emulsifying Homogenizer Making Machine

Наименование марки: APVO
Номер модели: RHJ-A300
MOQ: 1 комплект
Цена: USD$9800/set
Подробная информация об упаковке: Стандартный деревянный корпус
Условия оплаты: Т/Т
Подробная информация
Место происхождения:
Янчжоу, Китай
Сертификация:
CE
Приложение:
Косметика, фармацевтика, пищевая промышленность, химикаты
Материал:
Нержавеющая сталь 304 / SUS316L
Видео выездной осмотр:
Предоставил
Гомогенизирующая скорость:
0-3000rpm
Функция:
смешивание и эмульсия
Емкость:
100L 150L 200L 300L 500L 1000L
Система эмулятора:
Гомогенизатор Боттона
Ключевые моменты продажи:
Длительный срок службы
Тип мешалки:
Принудительная мешалка
Особенность:
Внутренняя и внешняя гомогенизация циркуляции
Мотор:
Siemens Motor
Скорость смешивания:
0-60R/PM
Тип смесителя:
Агитатор
Гарантия:
1 год
Основные компоненты:
Сосуд давления, насос, передача, подшипник, двигатель, двигатель, ПЛК
Напряжение:
220 В/380 В
Сертификация:
CE ISO
Характер продукции
Cosmetic Toothpaste Lotion Cream Production Line Equipment Vacuum Mixer Emulsifying Homogenizer Making Machine
 
 
Working Principles of the Equipment
 
The vacuum mixer emulsifying homogenizer operates through a sequential, coordinated process that combines mechanical force and vacuum conditions to produce high-quality products. The typical workflow is as follows:

Step 1: Pre-Processing and Ingredient Loading

First, oil-phase ingredients (e.g., mineral oil in lotions, waxes in creams) and water-phase ingredients (e.g., deionized water, glycerin) are preheated or cooled separately to the required temperature (per formulation guidelines) to reduce viscosity and improve miscibility. Solid additives—such as toothpaste abrasives, cosmetic pigments, or preservatives—are pre-dissolved or ground into fine particles (to avoid clogging the homogenizer) before loading. Ingredients are added to the mixing tank through the sealed ports, with the vacuum system kept off during this stage to prevent spills.

Step 2: Initial Agitation and Emulsification

Once ingredients are loaded, the anchor stirrer and propeller stirrer are activated at low speeds. The anchor stirrer 刮 s the tank wall to mix heavy ingredients, while the propeller stirrer circulates lighter components, creating a preliminary mixture. For emulsified products (e.g., oil-in-water lotions), emulsifiers (e.g., polysorbates) are added at this stage. The stirrers ensure the emulsifier is evenly distributed, laying the foundation for stable emulsion formation.

Step 3: Homogenization Under Vacuum

Next, the vacuum system is activated to reduce the tank’s pressure to the target level (-0.08 to -0.095 MPa). Once the vacuum is stable, the homogenization system is turned on. For rotor-stator designs, the high-speed rotor generates shear force to break oil droplets into tiny particles, which are immediately stabilized by the emulsifier. For high-pressure designs, the piston pump forces the mixture through the valve, breaking down solid particles and droplets. During this stage, the agitation system continues operating to ensure all material passes through the homogenizer, avoiding localized unevenness. The vacuum removes air bubbles generated during homogenization, ensuring a smooth product texture.

Step 4: Temperature Regulation and Post-Processing

Throughout the process, the jacketed tank’s heating/cooling system maintains the mixture at the optimal temperature. For heat-sensitive ingredients (e.g., vitamin C in serums, probiotics in toothpaste), the temperature is reduced to 25–30°C after homogenization before adding these components. The stirrers then operate at low speed for 10–20 minutes to ensure uniform mixing without introducing air. Finally, the vacuum is slowly released (to prevent frothing) and the finished product is discharged through the tank’s bottom valve.
 
Capacity
Wall scraper mixer
Homogenizer
Water and oil pot
Disperser
50L
1.1kw, 0-65rpm
2.2kw, 0-3600rpm
45/30L
0.37/0.37kw, 1440rpm
100L
1.5kw, 0-65rpm
4kw, 0-3600rpm
90/60L
0.55/0.55kw, 1440rpm
200L
3kw, 0-65rpm
5.5kw, 0-3600rpm
180/120L
0.75/0.75kw, 1440rpm
300L
4kw, 0-65rpm
7.5kw, 0-3600rpm
270/180L
1.1/1.1kw, 1440rpm
500L
5.5kw, 0-65rpm
11kw, 0-3600rpm
450/300L
1.5/1.5kw, 1440rpm

 

Applicable Scenarios

The vacuum mixer emulsifying homogenizer is tailored to the production needs of semi-solid and liquid products in multiple industries, with specific adaptations for different product types:

3.1 Cosmetic Production

  • Creams and Lotions: For water-in-oil (W/O) or oil-in-water (O/W) creams (e.g., moisturizing creams, body lotions), the equipment’s homogenization system ensures oil droplets are uniformly dispersed (0.5–3 μm), preventing phase separation and ensuring a smooth, non-greasy texture. The vacuum system eliminates air bubbles that cause a “grainy” feel or reduce shelf life.
  • Serums: For lightweight serums (e.g., hyaluronic acid serums), the low-viscosity setting of the rotor-stator homogenizer ensures active ingredients are evenly distributed without damaging delicate molecules. Temperature control (25–30°C) preserves heat-sensitive components like peptides.

3.2 Toothpaste Production

Toothpaste requires uniform dispersion of abrasives (e.g., silica, calcium carbonate), flavoring agents (e.g., mint oil), and active ingredients (e.g., fluoride). The high-pressure homogenizer breaks down abrasive particles to 5–10 μm (avoiding tooth enamel damage) and ensures fluoride is evenly distributed (critical for cavity protection). The vacuum system prevents air bubbles that cause toothpaste to “dry out” or lose texture in tubes.

3.3 Skincare and Personal Care Products

  • Masks: For cream-based masks (e.g., clay masks with moisturizing oils), the anchor stirrer prevents clay particle buildup on the tank wall, while the homogenizer ensures oil and clay are mixed into a smooth paste.
  • Sunscreens: The equipment disperses SPF filters (e.g., zinc oxide) evenly, avoiding white streaks on the skin. The vacuum system ensures the sunscreen has a consistent texture, preventing filter clumping.
 
Technical Data
 
Model
LTRZ-50
LTRZ-100
LTRZ-200
LTRZ-350
Total Volume (L)
70
140
260
450
Feeding Volume kg/batch
30-50
60-100
90-200
170-350
High speed motor (kw)
3
4
4
5.5
Rotation Speed of high speed motor
3000-10000
Rotation Speed of frame type scraper motor
20-60
Oil tank volume (L)
30
60
100
350
Water tank volume (L)
45
85
160
300

 

 

After-sales Service

 

1.Warranty time: one year, from the date which the product is qualified commissioning.
Any damage except the wrong operation during warranty period is repaired freely.But the travel and hotel expenses should be count on buyer.
2. Commissioning services: the product's installation and commissioning at the demand side, our engineers will not leave there until get your agreement.
3. Training services: our engineers will train your staff to operate it during the period of installation and commissioning,
and they will not leave there until your staff can operate it properly and normally.
4. Maintenance services: any malfunction happened, once you inquiry us, we will reply you within 48 hours except the special reasons.
5. Lifelong services: we provide lifelong services for all the products we sold out, and supply the spare parts with discount
price.
6. Certificate services: we can provide related certificates to customers freely according to the request of customers.
7. Inspection services: you can ask the third part inspection company or your inspector to inspect the products before shipment.
8. The file: the Manual Specification, report of the material which used to the equipment and other documents related to the GMP authentication information will be provided by us.

 
Cosmetic Toothpaste Lotion Cream Production Line Equipment Vacuum Mixer Emulsifying Homogenizer Making Machine 0
Cosmetic Toothpaste Lotion Cream Production Line Equipment Vacuum Mixer Emulsifying Homogenizer Making Machine 1
Cosmetic Toothpaste Lotion Cream Production Line Equipment Vacuum Mixer Emulsifying Homogenizer Making Machine 2
Cosmetic Toothpaste Lotion Cream Production Line Equipment Vacuum Mixer Emulsifying Homogenizer Making Machine 3
Cosmetic Toothpaste Lotion Cream Production Line Equipment Vacuum Mixer Emulsifying Homogenizer Making Machine 4
Cosmetic Toothpaste Lotion Cream Production Line Equipment Vacuum Mixer Emulsifying Homogenizer Making Machine 5
Cosmetic Toothpaste Lotion Cream Production Line Equipment Vacuum Mixer Emulsifying Homogenizer Making Machine 6
Cosmetic Toothpaste Lotion Cream Production Line Equipment Vacuum Mixer Emulsifying Homogenizer Making Machine 7Cosmetic Toothpaste Lotion Cream Production Line Equipment Vacuum Mixer Emulsifying Homogenizer Making Machine 8
Cosmetic Toothpaste Lotion Cream Production Line Equipment Vacuum Mixer Emulsifying Homogenizer Making Machine 9
Cosmetic Toothpaste Lotion Cream Production Line Equipment Vacuum Mixer Emulsifying Homogenizer Making Machine 10Cosmetic Toothpaste Lotion Cream Production Line Equipment Vacuum Mixer Emulsifying Homogenizer Making Machine 11

Cosmetic Toothpaste Lotion Cream Production Line Equipment Vacuum Mixer Emulsifying Homogenizer Making Machine 12

Cosmetic Toothpaste Lotion Cream Production Line Equipment Vacuum Mixer Emulsifying Homogenizer Making Machine 13

Cosmetic Toothpaste Lotion Cream Production Line Equipment Vacuum Mixer Emulsifying Homogenizer Making Machine 14

Cosmetic Toothpaste Lotion Cream Production Line Equipment Vacuum Mixer Emulsifying Homogenizer Making Machine 15

 

 

 

Frequently Asked Questions:
 
Q1: I am not in China, how can I know your quality?
A: We have a factory with 20 years, we have much experience to help our customers business better.
 
Q2: How can we guarantee quality?
A: Always a pre-production sample before mass production. Always final Inspection before shipment.
 
Q3: What can you buy from us?
A: Vacuum Homogeneous Emulsifying Machine/Homogenizing Mixer/Reverse Osmosis Water Treatment Machine/Automatic and Semi Automatic Filling Machine/Perfume Machine
 
Q4: Why should you buy from us not from other suppliers?
A: APVO company aims to build high quality, high efficiency, high performance equipment, stick to Science-First,People-oriented principles.We have the first-class after-sale service team and gain the customer's recognition.