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Company news about What are the common faults of high-speed homogenizing emulsifiers and their solutions?

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What are the common faults of high-speed homogenizing emulsifiers and their solutions?

2025-12-30

What are the common faults of high-speed homogenizing emulsifiers and their solutions?

Common faults and corresponding solutions of high-speed homogenizing emulsifiers are as follows:
• Fault 1: Uneven emulsification and coarse product texture. Solution: Check whether the homogenizer head is worn; increase the homogenization speed appropriately; extend the processing time; pre-treat the materials to reduce particle size; check whether the material ratio is reasonable.
• Fault 2: The equipment makes abnormal noise during operation. Solution: Check whether the homogenizer head is stuck by foreign objects; check whether the bearing is worn or lacks lubricating oil; check whether the stator and rotor are loose; check whether the motor is overloaded.
• Fault 3: The motor overheats or trips. Solution: Stop the machine to cool down the motor; check whether the material viscosity is too high (reduce viscosity by preheating); reduce the homogenization speed; check whether the electrical circuit is faulty; clean the motor radiator.
• Fault 4: Material leakage from the emulsification tank. Solution: Check whether the seal ring is aging or damaged (replace the seal ring); check whether the tank cover is tightly closed; reduce the internal pressure of the tank (if it is a vacuum model).
• Fault 5: The temperature control is inaccurate. Solution: Calibrate the temperature sensor; check whether the jacketed temperature control system is blocked; check whether the heating/cooling medium is sufficient; clean the jacket to remove scale.
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Company news about-What are the common faults of high-speed homogenizing emulsifiers and their solutions?

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What are the common faults of high-speed homogenizing emulsifiers and their solutions?

2025-12-30

What are the common faults of high-speed homogenizing emulsifiers and their solutions?

Common faults and corresponding solutions of high-speed homogenizing emulsifiers are as follows:
• Fault 1: Uneven emulsification and coarse product texture. Solution: Check whether the homogenizer head is worn; increase the homogenization speed appropriately; extend the processing time; pre-treat the materials to reduce particle size; check whether the material ratio is reasonable.
• Fault 2: The equipment makes abnormal noise during operation. Solution: Check whether the homogenizer head is stuck by foreign objects; check whether the bearing is worn or lacks lubricating oil; check whether the stator and rotor are loose; check whether the motor is overloaded.
• Fault 3: The motor overheats or trips. Solution: Stop the machine to cool down the motor; check whether the material viscosity is too high (reduce viscosity by preheating); reduce the homogenization speed; check whether the electrical circuit is faulty; clean the motor radiator.
• Fault 4: Material leakage from the emulsification tank. Solution: Check whether the seal ring is aging or damaged (replace the seal ring); check whether the tank cover is tightly closed; reduce the internal pressure of the tank (if it is a vacuum model).
• Fault 5: The temperature control is inaccurate. Solution: Calibrate the temperature sensor; check whether the jacketed temperature control system is blocked; check whether the heating/cooling medium is sufficient; clean the jacket to remove scale.
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