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Company news about How to maintain large-scale vacuum emulsifiers to extend service life and ensure stability?

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How to maintain large-scale vacuum emulsifiers to extend service life and ensure stability?

2026-01-13

How to maintain large-scale vacuum emulsifiers to extend service life and ensure stability?

Proper maintenance is critical for large-scale units, given their complexity and operational load. Key practices include:
  • Routine Cleaning: After each batch, perform CIP cleaning to remove residual materials from the chamber, rotor-stator, and pipelines. Disassemble and clean wearing parts (e.g., stator rings) every 300 operating hours to prevent material buildup.
  • Rotor-Stator Maintenance: Inspect for wear/deformation every 500 operating hours. Replace worn components and recalibrate the rotor-stator gap (0.05-0.3 mm) to maintain shear force consistency.
  • Vacuum System Care: Clean the vacuum pump filter monthly and replace vacuum oil every 1,000 operating hours. Inspect seals for aging and replace them annually to maintain vacuum performance.
  • Motor & Drive System: Lubricate bearings and gearboxes with industrial-grade lubricants every 200 operating hours. Check for abnormal vibration or noise during operation, and conduct annual motor performance testing.
  • Control System Calibration: Calibrate temperature sensors, pressure gauges, and speed meters quarterly to ensure accurate parameter recording and operation.
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Company news about-How to maintain large-scale vacuum emulsifiers to extend service life and ensure stability?

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How to maintain large-scale vacuum emulsifiers to extend service life and ensure stability?

2026-01-13

How to maintain large-scale vacuum emulsifiers to extend service life and ensure stability?

Proper maintenance is critical for large-scale units, given their complexity and operational load. Key practices include:
  • Routine Cleaning: After each batch, perform CIP cleaning to remove residual materials from the chamber, rotor-stator, and pipelines. Disassemble and clean wearing parts (e.g., stator rings) every 300 operating hours to prevent material buildup.
  • Rotor-Stator Maintenance: Inspect for wear/deformation every 500 operating hours. Replace worn components and recalibrate the rotor-stator gap (0.05-0.3 mm) to maintain shear force consistency.
  • Vacuum System Care: Clean the vacuum pump filter monthly and replace vacuum oil every 1,000 operating hours. Inspect seals for aging and replace them annually to maintain vacuum performance.
  • Motor & Drive System: Lubricate bearings and gearboxes with industrial-grade lubricants every 200 operating hours. Check for abnormal vibration or noise during operation, and conduct annual motor performance testing.
  • Control System Calibration: Calibrate temperature sensors, pressure gauges, and speed meters quarterly to ensure accurate parameter recording and operation.
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